Product Description
1. Brief Introduction of LBP1800C IGU Line (for max. 2500*1800mm IG Unit)
This Vertical Insulating glass machine is composed of
1) loading section
2) washing and drying section,
3) conveyor and storage section,
4) light inspection and spacer frame location section,
5) out-panel assembly section,
6) large stroke press section
7) storage and unloading section.
This line is controlled by PLC and realizes the automatic control and frequency control of the motor speed of the whole line. It adopts advanced assembly technique and solves the problems of uneven press and misplacement of the glass. The assembly section adopts limit switch and cylinder tank whose travel distance can be adjusted, making the operation easy and the location precise and the movement reliable.
2. Insulating Glass Production Line Performance characteristic:
1) Automatically distinguish the coating side of coated glass and Low-E glass, indicated by alarm.
2) Static state put glass when add glass material, ensure safety in production.
3) The washing machine adopts stainless steel and other corrosion resistant material, good waterproof, security, clean, and long service life. Equipped with sponge roller, which makes the washing and drying more efficiency.
4) Three pair of soft brushes, which can wash Low-E glass and won't break the coating.
5) Can process 3~18mm thickness glass, with wide using range.
6) It can process same edge double layers and triple layers insulating glass with high efficiency.
7) The bearing take famous brand SKF, which smooth with oil-less powder. In this case it will keep water free from oil and keep water clean.
8) Adopt low-voltage electric apparatus component, the sensor, PLC, whole process automatically control machinery.
9) Treat the surface of plate guard through baking, powder coated. Appearance is beautiful and wears well.
10) The dry part use circulation hot wind that ensure the dry effect for glass and reduce the noise.
11) The press section can be opened in large journey to maximum 500mm, easy to maintenance.
12) In the press section, there is inert gas filling function. The inert gas filling efficiency is more than 92%.
13) PLC control system with touch screen interface. Easy to operate and automatically self-diagnosis the fault of the production line.
14) Glass position memory function, can easily and quickly deal with the inconvenience caused by errors, improve the production efficiency.
Detailed Photos
Section 1. Loading Section
Low-E glass automatic diagnosis system.
The back board is high quality Aosong board through the NC machining and wheel combination, makes it beautiful and durable.
It is the first section of the line and its main function is to transmit the glass to the washing and drying section.
Load glass by static state, ensure safety in production.
Section 2 Washing and Drying Section
a. The water in the washing tank, you'd better use the purified water.
b. Mechanical adjustment wind of knife, without any manual operation. According to the thickness of the glass, mechanical detection and adjustment of the wind knife.
c. 15kw fan, one pairs of wind knife with muffling equipment and enough wind pipes, to lower the noise and realize the wind uniform and rapid drying.
d. All the posts(brush post and wind knife posts and others) are installed onto the upper bracket. The bottom board is a complete piece of stainless steel board. without any joint point and drilling hole. So the washing section have no chance to leak.
e. The screw holes of the fixed brush are all strip shaped. The positions of the brushes can be adjusted according to needs. After the brushes have been shortened for a long time using, the distance between two pieces of brushes in each pair of brush can be adjusted. So that the bushes can be used for a longer time. Otherwise, you have to change the brushes.(The life of each brush is different. If you polish the edge after cutting, the brushes using life can be longer, if not polish, the brushes are easy to be cut)
f. The brush wiper is more convenient to use and not need to soak in advance. The effect of water scraping is better.
Water tank is fixed at the bottom of the washing body. There are two 1.8KW heater in the water tank. If the water in your area is not available, it is better to soften the water with our Water Purifier.
Section 3 Conveyor and Storage Section
This section is used to transmission and store the glass to improve the work efficiency.
If the length of glass sheet is less than 1.4m, two pieces of glass can be transported and stored at the same time to improve production efficiency.
Section 4 Light Inspection and Aluminum Frame Positioning Section
This section is used to inspect the washing and drying quality of the glass.
Energy saving, intermittent automatic work. When the glass runs to the end of the light inspection section, the brush and water pump stop working, the fan valve is closed, the engine is idling, and the power is reduced to the lowest. After the glass finishing assembly, the brush, the pump and the fan automatically resume normal work.
Rational design of aluminum strip positioning. After the glass is stopped and positioned at the end of the spacer bar positioning section, then begin to locate the spacer. The spacer side positioning and lower side positioning are manual and stepless adjustable. Mark by scale, easy to adjust. When the other glass is automatically assembly, the spacer bar can be placed in the spacer location section, which greatly reduces the average production time of each piece of insulating glass and improves the production efficiency.
Section 5 Out-panel Assembly Section
The red wheel is controlled by Airtac cylinder, and they can easily push the glass tightly together.
The sensor can easily know the glass position and stop at right place when glass coming from the light and spacer bar location section.
There is a glass detection device on the crossbeam, which always stops at the position of 10cm above the glass, and does not have to go up and down once every time, greatly improving the assembly speed. Second pieces of glass are located accurately. It is completed by the manipulator, without pushing and positioning by manual, and the automatic assembly is realized
Section 6 Large Stroke Press Section
The back board of the Press section with double support, While ensuring the good effect of press, the service life of this section is increased.
In this section, the front cabinet is bending from a whole piece of steel plate(with powder spraying), No Welding, so that it is durable and not deformable. The back plate board is high Aosong density board with film, which is waterproof, non-deformation, and durable.
When the length of the glass is larger than the length of the flat press section, two times of compression can be carried out.
Adopts imported high quality vacuum generator, it can keep pressure more than 0.8Mpa, and also can automatically adjust the sucker's power, avoid glass falling down. (Inside assembly function is optional.).
Section 7 Transition and Storage Section
This section is used to transmit and store the glass to improve the work efficiency
Product Parameters
Technical Parameters of LBP1800C IG Line
| Technical Parameters for Outer-panel Assembly Insulating Glass Production Line |
| Model |
LBP1800C |
| Max. processing glass size (mm) |
2500*1800 |
| Min. processing glass size (mm) |
450*200 |
| Signal glass thickness(mm) |
3-15 |
| Max. Insulating glass thickness(mm) |
50 |
| Capacity(pc/h) |
110 |
| Cleanout speed (m/min) |
3-10 |
| Work speed (m/min) |
15-45 |
| Power supply |
3P, 380V, 50Hz |
| Total power |
30KW(include heater 10KW) |
| Total Weight (Kg) |
7800 |
| Outline dimension (mm) |
19720*2200*2850 |
The details of the imported parts for the insulating glass production line
| Name |
Country |
Brand |
| Photoelectric switch |
USA |
BANNER |
| Optical fiber switch |
Japan |
KEYE |
| Selection switch |
France |
SCHNEIDER |
| Push-button switch |
France |
SCHNEIDER |
| Indicating lamp |
France |
SCHNEIDER |
| Foot switch |
CN&USA joint venture |
CHINT |
| Micro switch |
Taiwan |
TEND |
| Hot protection |
France |
SCHNEIDER |
| AC Contact device |
France |
SCHNEIDER |
| PLC |
Taiwan |
Delta |
| Transducer |
Taiwan |
Delta |
| Air switch |
France |
SCHNEIDER |
| Switching power supply |
France |
SCHNEIDER |
| Touch screen |
Taiwan |
Delta |
| Intermediate relay |
Taiwan |
Delta |
| Temperature control meter |
Taiwan |
Delta |
| Transmit motor |
China |
Hengshui |
| Hydraulic valve |
Taiwan |
YUTIEN |
| Vacuum Sucker |
Korea |
YSC |
| Limit switch |
USA |
BANNER |
| Bearing for brushes |
Sweden |
SKF |
| Circuit breaker |
France |
SCHNEIDER |
Magnetic valve
|
Taiwan
|
AIRTAC
|
Installation Instructions
The insulating glass processing machine includes:
Insulating glass production line
Sealing robot
Butyl coating machine
Desiccant filling machine
Automatic aluminum spacer bending machine
and so on.
Company Profile
SHANDONG BOKE CNC EQUIPMENT CO.,LTD was built at the outset in July 2000. It is a new high-tech private enterprise integrated production, scientific research, development the insulating equipment of middle and high-grade.
Since set up, we had 21 years experience in the field of insulating glass production together with intensive research and development, as well as a global consulting and service network stand for High Tech.
Through ISO9001, High tech and quality through the most up-to-date fabrication methods distinguish ZHTD as global market leader. Our machines have attained CE Certificate.
From January of 2017, we export our glass machinery and chemical pump through our trading company SHANDONG XY INTERNATIONAL TRADE CO.,LTD
Our Advantages
1) We are one of leading manufacturers in China and have 20 years experience in IG production line field.
2) We have supply more than 5000 IG lines until Dec. 30, 2020.
3) We have patent rights.
4) Under ISO9001:2008we supply good quality machines.
5) We pay much attention to after-sale-service, and we have our own service team; we can supply overseas service.
6) We have good reputation in China and share more than 20% of domestic market.
FAQ
1.Are your company a trading one or a factory?
Factory(Shandong BOKE CNC Equipment CO., Ltd) + trade (Shandong XY International Trade Co., Ltd), 21 years' focusing on insulating glass processing equipment and curtain wall equipment.
2.After an order is placed, when to deliver?
45 working days for whole production line, 30 working days for single machine. Special requirement please check with sales.
3. Guarantee ?
12 months guarantee (wearing parts are out of this range). Life long service. BOKE will send engineers for service upon request onsite.
4.What about the services and product' quality?
Each machine must be carried out 100% quality examination and test before shipment.
And all machines meet ISO and CE certification.
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