ZDJ-V18 Automatic Sealing Robot (For Max. Glass size: 1800*2500mm)
Technical parameters
| Model |
ZDJ-V18 |
| Sealing speed |
5-35m/min |
| Sealing depth |
<18mm |
| Thickness of IG unit |
12-50mm |
| Min. IG unit size |
350*200mm |
| Max. IG unit size |
2500*1800mm |
| Glue supply pressure |
<30MPa |
| Elevation |
400mm
(Standard height) |
| Angle of inclination |
6° |
| Air pressure |
0.6-0.8MPa |
| Total power |
9.4Kw |
| Max weight of IG unit |
200Kg |
| Outline dimension |
6830*3500*2500mm |
Automatic Sealing Machine Main features:
1) Gluing part adopts special relocation mechanism, ensure the gluing nozzle will touch IG unit closely, but will not break it. And it can adapt to a certain range of displacement error of IG unit.
2) Sealing width is adjustable by inputting parameter, convenient and accurate. Sealing depth can be detected automatically. The sealing speed is controlled by sealing depth and gluing quantity, ensures the sealing quality. Adding glue on the IG unit corner, ensures the sealing quantity on the corner.
3) All important electric elements, adopt imported famous brand products, such as Servo motor, controller, low-voltage apparatus, sensors, fiber optic photo switches and so on. Which will make sure the equipment runs well, reliable and long service life.
4) Sucker, reducer, rails, sliders and other key moving parts are adopted from foreign brand, to ensure a smooth transfer of glass, safe and reliable.
5) Hydraulic glue, through pressure on the hydraulic station to meet the quantitative oil supply of the driving oil cylinder, so as to control the white glue for quantitative glue. And ensure the black glue quantitative glue through the mechanical linkage adjustment ratio. It is easy to use, simple and reliable.
6) ZDJ-18V Automatic sealing robot adopts the combination transfer mode of a synchronous belt and a unique V block, smooth transmission, accurate positioning, less glue leakage, IG unit edge clean.
7) Adopts Touch screen man-machine interface, graphic combination, convenient to understand and easy to operate.
8) Automatic digital control system by servo motor ensures the equipment precision and glue precision. The system also has a unilateral sealing, alarming, dangerous to be automatic determination and lock function.
9) This equipment can work alone, or equipped with IG unit production line. The later condition can develop more efficiency.
10) This robot adopts high quality Aosong board through the NC machining and wheel combination, beautiful and durable.
11) By optimizing the structure, this robot achieves low power consumption and high efficiency.
Automatic Sealing Robot Deatail
Automatic Sealing Robot Parts Deatials
Automatic Sealing Robot's Servo motor and actuator
| No. |
Name |
Model |
Qty. |
Brand |
| 1 |
Servo motor and actuator on loading section |
SGMGV-20ADC61/
SGDV-180A11A |
1 |
Yaskawa from Japan |
| 2 |
Servo motor and actuator on transfer section |
SGMGV-20ADC61/
SGDV-180A11A |
1 |
Yaskawa from Japan |
| 3 |
Servo motor and actuator on sucker |
SGMGV-09ADC61/
SGDV-7R6A11A |
1 |
Yaskawa from Japan |
| 4 |
Servo motor and actuator of glue nozzle up and down |
SGMGV-13ADC6C/
SGDV-120A11A |
1 |
Yaskawa from Japan |
| 5 |
Servo motor and actuator of glue nozzle rotating |
SGMAV-04A3A61/
SGDV-2R8A11B |
1 |
Yaskawa from Japan |
| 6 |
Three-phase asynchronous motor |
Y90S-4-B5
1.1 kW |
1 |
|
| 7 |
Stepping motor and actuator |
85BYG250B
AM882H |
3 |
Gete from Taizhou |
Reduction gears
| No. |
Name |
Model |
Qty. |
Brand |
| 1 |
Reduction gears of glue nozzle up and down |
NMRV063 i=10 |
1 |
Taizhou |
| 2 |
Reduction gears of sucker and transfer |
NMRV063 i=15 |
1 |
Taizhou |
| 3 |
Reduction gears of glue nozzle rotating |
NMRV040 i=10 |
1 |
Taizhou |
| 4 |
Reduction gears of glass input |
NMRV063 i=15 |
1 |
Taizhou |
| 5 |
Reduction gears of glass output |
NMRV063 i=10 |
1 |
Taizhou |
| 6 |
Reduction gears of glue nozzle lengthways off |
NMRV025 i=7.5 |
1 |
Taizhou |
| 7 |
Reduction gears of width adjustment |
NMRV040 i=30 |
2 |
Taizhou |
Pneumatic component of Automatic Sealing Robot
| No. |
Name |
Model |
Qty. |
Brand |
| 1 |
TN |
TN-25×40-S |
1 |
Airtac |
| 2 |
Triaxial cylinder |
TCM-40×75-S |
1 |
Airtac |
| 3 |
Glue nozzle float cylinder |
CQ2B32-10DCZ |
1 |
SMC (Japan) |
| 4 |
Sucker cylinder |
CDM2B32-75-C73S |
1 |
SMC (Japan) |
| 5 |
Cylinder for support roller |
SC63×200-CB |
1 |
Airtac |
| 6 |
encoder drive cylinder |
CJ2D10-15 |
1 |
SMC (Japan) |
| 7 |
Black glue output cylinder |
SI160-75-S |
1 |
Airtac |
| 8 |
White glue output cylinder |
SI200-125-S |
1 |
Airtac |
| 9 |
Black glue up-down cylinder |
SE63-450-S |
1 |
Airtac |
| 10 |
Rod end Bearing M4 |
KJ16D |
1 |
SMC (Japan) |
| 11 |
Float connector |
JA20-8-125 |
1 |
SMC (Japan) |
| 12 |
vacuum cup |
ZP100HS |
2 |
SMC (Japan) |
| 13 |
Precision regulator |
IR1010-01BG |
5 |
SMC (Japan) |
| 14 |
Proportional valve |
ITV1050-312S |
1 |
SMC (Japan) |
| 15 |
Mist separator |
AFM20 02BC |
1 |
SMC (Japan) |
Photoelectric switch, travel switch and encoder of automatic sealing robot
| No. |
Model |
Name |
Qty. |
Brand |
| 1 |
CDD-11N |
Photoelectric |
7 |
OPTEX (Japan) |
| 2 |
PR18-8-DN |
Photoelectric |
5 |
Autonics |
| 3 |
HY-M904 |
One-way travel switch |
1 |
NUX HANYOUNG |
| 4 |
J40S-5K |
Potentiometer |
1 |
COPAL (Japan) |
Electrical components of automatic sealing robot
| No. |
Model |
Name |
Qty. |
Brand |
| 1 |
|
Touch screen 10.4' |
1 |
|
| 2 |
MP2300S |
PLC |
1 |
|
| 3 |
LT006 |
PLC |
1 |
|
| 4 |
CIMR-JB4A00048AA |
Transducer |
1 |
YASKAWA |
| 5 |
FLAC32-6A |
Rejector |
1 |
|
| 6 |
VT-20XXBS40G |
Proportional controller |
1 |
|
| 7 |
|
Potential transformer 9KW |
1 |
|
| 8 |
CBR8-F-12A |
Relay |
1 |
|
| 9 |
279-901 stop dog 279-328 |
Amphenol connector |
150 |
WAGO (Gemany) |
Guide rail, slider and accessory for automatic sealing robot
| No. |
Model |
Name |
Brand |
| 1 |
HSR25 |
Guide rail, slider |
HIWIN |
| 2 |
Z2-25×50 |
Power lock |
KELAN |
| 3 |
LMEK25L |
Linear bearings |
Shenzhen Weiyuan |
| 4 |
|
R1 non-return valve |
Borifa |
| 5 |
MC-8-8080 |
Aluminum profile |
Nanjing Meicheng |
| 6 |
|
Shelf and board with
powder painting |
Jinan Stainless steel |
SHANDONG BOKE CNC EQUIPMENT CO.,LTD was built at the outset in July 2000. It is a new high-tech private enterprise integrated production, scientific research, development the insulating equipment of middle and high-grade.
Since set up, we had 21 years experience in the field of insulating glass production together with intensive research and development, as well as a global consulting and service network stand for High Tech. Through ISO9001, High tech and quality through the most up-to-date fabrication methods distinguish ZHTD as global market leader. Our machines have attained CE Certificate.
From January of 2017, we export our glass machinery and chemical pump through our trading company SHANDONG XY INTERNATIONAL TRADE CO.,LTD
Our Honor
FAQ
1.Are your company a trading one or a factory?
Factory + trade (integration), 21 years' focusing on insulating glass processing equipment and curtain wall equipment.
2.After an order is placed, when to deliver?
45 working days for whole production line, 30 working days for single machine. Special requirement please check with sales.
3. Guarantee ?
24 months guarantee (wearing parts are out of this range). Life long service. BOKE will send engineers for service upon request onsite.
4.What about the services and product' quality?
Each machine must be carried out 100% quality examination and test before shipment.
And all machines meet ISO and CE certification.
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