4600*2500mm Size Huge Glass Washing and Drying Machine
1. Brief introduction of BXLP2500 vertical glass washing machine
This 2500mm Vertical Glass Washing Machine is composed of glass loading section(length 3200mm), washing and drying section(length 2460mm), and light inspection/unloading section(length 3200mm). With special design, it can wash Low-E glass effectively with high speed.
This Vertical Insulating glass machine is composed as follows:
1) loading section
2) washing and drying section
3) light inspection and storage section
This line is controlled by PLC and realizes the automatic control and frequency control of the motor speed of the whole line.
There are two operation methods in the control panel 'automatic' and 'manual'. If the separate operation of each section or maintenance is needed, the 'manual' operation method is needed.
2. Main features of BXLP2500 Automatic Glass Washing and Drying Machine
1)The six brushes adopt high quality soft brushes which can wash Low-E glass. They ensure washing glass clean and quick. Washing and drying section is made of stainless steel and anti-rusting material, it is waterproof, secure and healthy, also having long using life.
2) Discern coated glass and the membrane surface of Low-E glass by itself, and digital play.
3) Static state put glass when add glass material, ensure safety in production.
4) The bearing takes famous brand SKF, which smooth with oil-less powder. In this case it will keep water free from oil and keep water clean.
5) Adopt low-voltage electric component, the sensor, PLC, whole process automatically control machinery. Electric components adopt OMRON or Schneider brand.
6) Treat the surface of plate guard through baking paint, powder coated. Appearance is beautiful and wears well.
7) The dry part use circulation hot wind that ensure the dry effect for glass and reduce the noise.
3. The display of details part in glass washing and dring machine
Strong points
a. The water in the washing tank, you'd better use the purified water.
b. Mechanical adjustment wind of knife, without any manual operation. According to the thickness of the glass, mechanical detection and adjustment of the wind knife.
c. 18.5kw fan, one pairs of wind knife with muffling equipment and enough wind pipes, to lower the noise and realize the wind uniform and rapid drying.
d. All the posts(brush post and wind knife posts and others) are installed onto the upper bracket. The bottom board is a complete piece of stainless steel board. without any joint point and drilling hole. So the washing section have no chance to leak.
e. The screw holes of the fixed brush are all strip shaped. The positions of the brushes can be adjusted according to needs. After the brushes have been shortened for a long time using, the distance between two pieces of brushes in each pair of brush can be adjusted. So that the bushes can be used for a longer time. Otherwise, you have to change the brushes.(The life of each brush is different. If you polish the edge after cutting, the brushes using life can be longer, if not polish, the brushes are easy to be cut)
f. The brush wiper is more convenient to use and not need to soak in advance. The effect of water scraping is better.
Section 1 Glass Loading Section
It is the first section of the line and its main function is to transmit the glass to the washing and drying section. The transmission is carried out by chains driven by the motor and the transmission speed is stable. It runs at the same speed of the washing and drying section and the speed can be changed by the inverter. It can avoid the back board bending and deformation, waterproof and anti-acid.
Section 2 Washing and Drying Machine
Washing part: This part has three pairs of soft brushes (the material is high -temperature nylon wire ) and two pairs of sponge roller. The brushes are driven by three synchronous motors separately and the movement is stable. Three pairs of tubular rollers type of hair brushes, use High Temperature Resistant and soft nature hair brush, effective protection of the coating glass especially the LOW-E glass layer stratification. There are five pairs of rollers in washing box, it can make the glass move smoothly.
Drying part: this part is also made of stainless steel. The air enters into the air knife from the top. The distance between the air knife and the glass should be adjusted according to the thickness of the glass in order to guarantee the drying effect. Air passage adopts the most advanced design and increase the drying speed and productivity. There are one pair of wind knife. The angle of the wind knife changed automatically when the thickness of glass changed. This make sure the glass is dry.
Water tank is fixed at the bottom of the washing body. There are two 1.8KW heater in the water tank. If the water in your area is not available, it is better to soften the water with our Water Purifier. In order to ensure the cleanliness of the glass, please ensure the cleanliness of the water in the tank. If there is oil on the surface of the glass, you'd better use treated water.
The front cabinet and back plate of the washing and drying section are made of high quality stainless steel. The front cabinet is bending from a whole piece of stainless steel plate (with powder spraying), No Welding, so that it is durable and not deformable. Stainless steel and other corrosion resistant materials are used in the contact parts with waterproof. The high pressure fan and the sealed sound absorbing material and the circulation air device not only reduce two times of pollution, but also reduce energy consumption and noise, and ensure the best cleaning effect and service life for a long time
4. Technical Paramets of 2500MM flat glass washing machine
| Product Name |
Vertical Glass Washing Machine |
| Model |
BXLP2500 |
| Max glass size |
2500(height)*4600mm |
| Min glass size |
400*250mm |
| Air consumption(Air Blower) |
0.5-0.8Mpa,0.8m3/min |
| Brushes quantity |
3 pairs |
| Cleanout Speed |
2-10m/min |
| Power supply |
3P. 380V/50HZ |
| Total power |
28.5Kw |
| Total weight |
2800Kg |
| Outline Dimension |
8860*2500*380mm |
5.The details of the imported parts for Vertical Insulating glass production line
| Name |
Country |
Brand |
Photoelectric switch
|
USA
|
BANNER
|
Optical fiber switch
|
Japan
|
KEYE
|
Selection switch
|
France
|
SCHNEIDER
|
Push-button switch
|
France
|
SCHNEIDER
|
Indicating lamp
|
France
|
SCHNEIDER
|
Foot switch
|
CN&USA joint venture
|
CHINT
|
Micro switch
|
Taiwan
|
TEND
|
Hot protection
|
France
|
SCHNEIDER
|
AC Contact device
|
France
|
SCHNEIDER
|
PLC
|
Japan
|
OMRON
|
Transducer
|
Japan
|
OMRON
|
Air switch
|
France
|
SCHNEIDER
|
Switching power supply
|
France
|
SCHNEIDER
|
Touch screen
|
Japan
|
OMRON
|
Intermediate relay
|
Japan
|
OMRON
|
Temperature control meter
|
Japan
|
OMRON
|
Transmit motor
|
China
|
Hengshui
|
Hydraulic valve
|
Taiwan
|
YUTIEN
|
Vacuum sucker
|
Korea
|
YSC
|
Limit switch
|
USA
|
BANNER
|
Bearing for brushes
|
Sweden
|
SKF
|
Circuit breaker
|
France
|
SCHNEIDER
|
Magnetic valve
|
Taiwan
|
AIRTAC
|
6. The Brief Introduction of Factory
SHANDONG BOKE CNC EQUIPMENT CO.,LTD was built at the outset in July 2000. It is a new high-tech private enterprise integrated production, scientific research, development the insulating equipment of middle and high-grade.
Since set up, we had 21 years experience in the field of insulating glass production together with intensive research and development, as well as a global consulting and service network stand for High Tech.
Through ISO9001, High tech and quality through the most up-to-date fabrication methods distinguish ZHTD as global market leader. Our machines have attained CE Certificate.
From January of 2017, we export our glass machinery and chemical pump through our trading company SHANDONG XY INTERNATIONAL TRADE CO.,LTD
7. Why Choose Our Products:
1) We are one of leading manufacturers in China and have 20 years experience in IG production line field.
2) We have supply more than 5000 IG lines until Dec. 30, 2020.
3) We have patent rights.
4) Under ISO9001:2008we supply good quality machines.
5) We pay much attention to after-sale-service, and we have our own service team; we can supply overseas service.
6) We have good reputation in China and share more than 20% of domestic market.
8. FAQ
1.Are your company a trading one or a factory?
Factory (Shandong BOKE CNC Equiment Co.,Ltd)+ trade (Shandong XY International Trade Co., Ltd), 21 years' focusing on insulating glass processing equipment and curtain wall equipment.
2.After an order is placed, when to deliver?
45 working days for whole production line, 30 working days for single machine. Special requirement please check with sales.
3. Guarantee ?
12 months guarantee (wearing parts are out of this range). Life long service. BOKE will send engineers for service upon request onsite.
4.What about the services and product' quality?
Each machine must be carried out 100% quality examination and test before shipment.
And all machines meet ISO and CE certification.
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