Fully Auto Double Glass Silicone Sealant Sealing Robot for Sealing Machine

• Customization: Available
• Certification: CE, CE, ISO
• Condition: New
• Model NO.: ZDJ-V28.5
• Control System: Automatic, PLC Control, Semi-Automatic, Touch Screen Control, PLC
• Glass Thickness Range: 3 mm - 19 mm
• Warranty: 12 Months for Free, Lifetime Warranty, 12 Months
• Type: Insulating Glass Production Line
• Structure: Vertical
• After-Sales Service: 12 Months for Free, Lifetime Warranty
• Name: Automatic Sealing Robot
• Function: Insulating Glass Sealing Machine
• Use: Double Glass Processing Machine
• Sealing Depth: <18mm
• Model: Zdj-V28.5
• Max. Sealing Size: 6000*2850mm
• Sealing Speed: 5-35m/Min
• Min. Processing Size: 350*200mm
• Power Supply: 380V/50Hz
• Total Power: 10kw
• Glue Supply Pressure: <30MPa
• Elevation: 400mm
• Air Pressure: 0.6-0.8MPa
• Max Weight of Ig Unit: 1000kgs
• Transport Package: Simple Package
• Specification: 14000*3500*3550mm
• Trademark: BOKE
• Origin: China
• HS Code: 8464901900
• Production Capacity: 1000 Square Meters/Day

Product Description

Product Description

 

1. Breif Introduction of insulating glass unit sealing robot ZDJ-V28.5 (for max. 6000*2850mm IG unit) 

This sealing robot ZDJ-V28.5 is the glue applicator for the second sealing of insulating glass (the glue applicator for the first sealing is butyl coating machine). After sealing by the sealing robot, the insulating glass has completed all production procedures (glass original sheet - cleaning and drying - placement of aluminum frame - IG unit plate pressing - sealing)

2. Main Features of Sealing Robot

1) Gluing part adopts special relocation mechanism
2) Sealing width is adjustable by inputting parameter
3) Sealing depth can be detected automatically
4) The sealing speed is controlled by sealing depth and gluing quantity
5) Adding glue on the IG unit corner
6) All important electric elements, adopt imported famous brand products, such as Servo motor, controller, low-voltage apparatus, sensors, fiber optic photo switches and so on
7) Hydraulic glue, through pressure on the hydraulic station
8) Adopts Touch screen man-machine interface
9)Automatic digital control system by servo motor

Product Parameters

 

Main Parameters of ZDJ-V28.5 Sealing robot
 

Model	ZDJ-V28.5
Sealing speed (m/min)	5-35
Sealing depth (mm)	<18
Thickness of IG unit (mm)	12-50
Min. IG unit size (mm)	350*200
Max. IG unit size (mm)	6000*2850
Glue supply pressure (MPa)	<30MPa
Elevation	400mm (Standard height)
Angle of inclination	6°
Air pressure (MPa)	0.6-0.8
Total power (Kw)	10
Max weight of IG unit	1000Kg
Outline Dimension (L*W*H)	14000*3500*3550mm

Parts adopted in ZDJ Series Automatic Sealing Robot

 

No.	Name	Model	Qty.	Brand
1	Servo motor and actuator on loading section	SGMGV-20ADC61/ SGDV-180A11A	1	Yaskawa from Japan
2	Servo motor and actuator on transfer section	SGMGV-20ADC61/ SGDV-180A11A	1	Yaskawa from Japan
3	Servo motor and actuator on sucker	SGMGV-09ADC61/ SGDV-7R6A11A	1	Yaskawa from Japan
4	Servo motor and actuator of glue nozzle up and down	SGMGV-13ADC6C/ SGDV-120A11A	1	Yaskawa from Japan
5	Servo motor and actuator of glue nozzle rotating	SGMAV-04A3A61/ SGDV-2R8A11B	1	Yaskawa from Japan
6	Three-phase asynchronous motor	Y90S-4-B5 1.1 kW	1
7	Stepping motor and actuator	85BYG250B AM882H	3	Gete from Taizhou

 

No.	Name	Model	Qty.	Brand
1	TN	TN-25×40-S	1	Airtac
2	Triaxial cylinder	TCM-40×75-S	1	Airtac
3	Glue nozzle float cylinder	CQ2B32-10DCZ	1	SMC (Japan)
4	Sucker cylinder	CDM2B32-75-C73S	1	SMC (Japan)
5	Cylinder for support roller	SC63×200-CB	1	Airtac
6	encoder drive cylinder	CJ2D10-15	1	SMC (Japan)
7	Black glue output cylinder	SI160-75-S	1	Airtac
8	White glue output cylinder	SI200-125-S	1	Airtac
9	Black glue up-down cylinder	SE63-450-S	1	Airtac
10	Rod end Bearing M4	KJ16D	1	SMC (Japan)
11	Float connector	JA20-8-125	1	SMC (Japan)
12	vacuum cup	ZP100HS	2	SMC (Japan)
13	Precision regulator	IR1010-01BG	5	SMC (Japan)
14	Proportional valve	ITV1050-312S	1	SMC (Japan)
15	Mist separator	AFM20  02BC	1	SMC (Japan)

Detailed Photos

1) Gluing part adopts special relocation mechanism, ensure the gluing nozzle will touch IG unit closely, but will not break it. And it can adapt to a certain range of displacement error of IG unit.

 

2) Sealing width is adjustable by inputting parameter, convenient and accurate. Sealing depth can be detected automatically. The sealing speed is controlled by sealing depth and gluing quantity, ensures the sealing quality. Adding glue on the IG unit corner, ensures the sealing quantity on the corner.

3) All important electric elements, adopt imported famous brand products, such as Servo motor, controller, low-voltage apparatus, sensors, fiber optic photo switches and so on. Which will make sure the equipment runs well, reliable and long service life.
 

4) Sucker, reducer, rails, sliders and other key moving parts are adopted from foreign brand, to ensure a smooth transfer of glass, safe and reliable.
 

5)Hydraulic glue, through pressure on the hydraulic station to meet the quantitative oil supply of the driving oil cylinder, so as to control the white glue for quantitative glue. And ensure the black glue quantitative glue through the mechanical linkage adjustment ratio. It is easy to use, simple and reliable.

 

6) Automatic sealing robot is equipped with two gluing system. The two sets of glue supply system can make the sealing robot work for a long time, save the time of changing glue, and improve work efficiency.

7) ZDJ-V28.5 Automatic sealing robot adopts the combination transfer mode of a high quality precision three row roller chain and a unique V block. The roller is connected with the processing surface of the cross beam, low friction force, high effect, stably running of the coated glass, which ensures the good spreading effect.
 

8) Adopts Touch screen man-machine interface, graphic combination, convenient to understand and easy to operate.
 

9)The glue machine can seal double glazing or seal three layers of glass.

10)This robot adopts high quality Aosong board through the NC machining and wheel combination, beautiful and durable.

Installation Instructions

 

This equipment can work alone, or equipped with IG unit production line. The later condition can develop more efficiency.

The insulating glass processing machine includes: 
Insulating glass production line
Sealing robot
Butyl coating machine
Desiccant filling machine
Automatic aluminum spacer bending machine
and so on.

 

Certifications

 

Our equipment has ISO and CE certification

Company Profile

 

Founded in July 2000, the company is a high-tech enterprise integrating production, scientific research, development and sales, specializing in the development and production of ZHENGTONGDA brand high-grade insulating glass processing equipment.

The company has 20000 square meters of production plant and modern office area in Jinan High Tech Zone.

Through ISO9001 quality system certification and CE certification, obtained a number of national invention and utility model patents.

Our Advantages

 

1) We are one of leading manufacturers in China and have 20 years experience in IG production line field.
2) We have supply more than 5000 IG lines until Dec. 30, 2020.
3) We have patent rights.
4) Under ISO9001:2008we supply good quality machines.
5) We pay much attention to after-sale-service, and we have our own service team; we can supply overseas service.
6) We have good reputation in China and share more than 20% of domestic market.

FAQ

 

1.Are your company a trading one or a factory? 
Factory + trade (integration), 21 years' focusing on insulating glass processing equipment and curtain wall equipment.

2.After an order is placed, when to deliver?
45 working days for whole production line, 30 working days for single machine.  Special requirement please check with sales.

3. Guarantee ?
12 months guarantee (wearing parts are out of this range). Life long service. BOKE will send engineers for service upon request onsite.

4.What about the services and product' quality?
 Each machine must be carried out 100% quality examination and test before shipment.
 And all machines meet ISO and CE certification.