6000*2850mm Automatic Sealing Robot Double Glazed Unit Silicone Sealant Sealing Machine

• Customization: Available
• Certification: CE, ISO
• Control System: PLC
• Model NO.: ZDJ-V28.5
• for Max. Size: 6000*2850mm
• Outline: 14000*3500*3550mm
• Thickness of Ig Unit: 12-50mm
• Sections: 3 Sections in Total
• Capacity: 800 Square Meters Per Set Per Day
• Glue Supply Pressure: <30MPa
• Air Pressure: 0.6-0.8MPa
• Sealing Depth: <18mm
• Total Power: 10kw
• Type: Insulating Glass Production Line
• Structure: Vertical
• Condition: New
• Warranty: 2 Years for Free
• Glass Washing Machine Type: Vertical
• Glass Edging Machine Type: Sand
• Grinding Head Number: No
• After-sales Service: 12 Months for Free, Lifetime Warranty
• Transport Package: Simple Package
• Specification: 2500*3600mm
• Trademark: BOKE
• Origin: China
• HS Code: 8464901900
• Production Capacity: 1000 Square Meters/Day
• Package Size: 1400.00cm * 350.00cm * 355.00cm
• Package Gross Weight: 1000.000kg

Product Description

Product Description

Automatic Sealing Robot (For Max. 6000*2850mm IG unit)

1. Breif Introduction of insulating glass unit sealing robot

This sealing robot ZDJ-V28.5 is the glue applicator for the second sealing of insulating glass (the glue applicator for the first sealing is butyl coating machine). After sealing by the sealing robot, the insulating glass has completed all production procedures (glass original sheet - cleaning and drying - placement of aluminum frame - IG unit plate pressing - sealing)

2. Main Features of Sealing Robot

1) Gluing part adopts special relocation mechanism
2) Sealing width is adjustable by inputting parameter
3) Sealing depth can be detected automatically
4) The sealing speed is controlled by sealing depth and gluing quantity
5) Adding glue on the IG unit corner
6) All important electric elements, adopt imported famous brand products, such as Servo motor, controller, low-voltage apparatus, sensors, fiber optic photo switches and so on
7) Hydraulic glue, through pressure on the hydraulic station
8) Adopts Touch screen man-machine interface
9)Automatic digital control system by servo motor


3. Main Parameters of ZDJ-V28.5 Sealing robot
 

Model	ZDJ-V28.5
Sealing speed (m/min)	5-35
Sealing depth (mm)	<18
Thickness of IG unit (mm)	12-50
Min. IG unit size (mm)	350*200
Max. IG unit size (mm)	6000*2850
Glue supply pressure (MPa)	<30MPa
Elevation	400mm (Standard height)
Angle of inclination	6°
Air pressure (MPa)	0.6-0.8
Total power (Kw)	10
Max weight of IG unit	1000Kg
Outline Dimension (L*W*H)	14000*3500*3550mm

4. Details Introduction of ZDJ-V28.5 Sealing robot




5. This equipment can work alone, or equipped with IG unit production line. The later condition can develop more efficiency.

The insulating glass processing machine includes: 
Insulating glass production line
Sealing robot
Butyl coating machine
Desiccant filling machine
Automatic aluminum spacer bending machine
and so on.

6. Parts adopted in ZDJ Series Automatic Sealing Robot

1.Servo motor and actuator

No.	Name	Model	Qty.	Brand
1	Servo motor and actuator on loading section	SGMGV-20ADC61/ SGDV-180A11A	1	Yaskawa from Japan
2	Servo motor and actuator on transfer section	SGMGV-20ADC61/ SGDV-180A11A	1	Yaskawa from Japan
3	Servo motor and actuator on sucker	SGMGV-09ADC61/ SGDV-7R6A11A	1	Yaskawa from Japan
4	Servo motor and actuator of glue nozzle up and down	SGMGV-13ADC6C/ SGDV-120A11A	1	Yaskawa from Japan
5	Servo motor and actuator of glue nozzle rotating	SGMAV-04A3A61/ SGDV-2R8A11B	1	Yaskawa from Japan
6	Three-phase asynchronous motor	Y90S-4-B5 1.1 kW	1
7	Stepping motor and actuator	85BYG250B AM882H	3	Gete from Taizhou

2.Reduction gears

No.	Name	Model	Qty.	Brand
1	Reduction gears of glue nozzle up and down	NMRV063    i=10	1	Taizhou
2	Reduction gears of sucker and transfer	NMRV063    i=15	1	Taizhou
3	Reduction gears of glue nozzle rotating	NMRV040    i=10	1	Taizhou
4	Reduction gears of glass input	NMRV063    i=15	1	Taizhou
5	Reduction gears of glass output	NMRV063    i=10	1	Taizhou
6	Reduction gears of glue nozzle lengthways off	NMRV025    i=7.5	1	Taizhou
7	Reduction gears of width adjustment	NMRV040    i=30	2	Taizhou

3.Pneumatic component

No.	Name	Model	Qty.	Brand
1	TN	TN-25×40-S	1	Airtac
2	Triaxial cylinder	TCM-40×75-S	1	Airtac
3	Glue nozzle float cylinder	CQ2B32-10DCZ	1	SMC (Japan)
4	Sucker cylinder	CDM2B32-75-C73S	1	SMC (Japan)
5	Cylinder for support roller	SC63×200-CB	1	Airtac
6	encoder drive cylinder	CJ2D10-15	1	SMC (Japan)
7	Black glue output cylinder	SI160-75-S	1	Airtac
8	White glue output cylinder	SI200-125-S	1	Airtac
9	Black glue up-down cylinder	SE63-450-S	1	Airtac
10	Rod end Bearing M4	KJ16D	1	SMC (Japan)
11	Float connector	JA20-8-125	1	SMC (Japan)
12	vacuum cup	ZP100HS	2	SMC (Japan)
13	Precision regulator	IR1010-01BG	5	SMC (Japan)
14	Proportional valve	ITV1050-312S	1	SMC (Japan)
15	Mist separator	AFM20  02BC	1	SMC (Japan)

4.Photoelectric switch, travel switch and encoder

No.	Model	Name	Qty.	Brand
1	CDD-11N	Photoelectric	7	OPTEX (Japan)
2	PR18-8-DN	Photoelectric	5	Autonics
3	HY-M904	One-way travel switch	1	NUX HANYOUNG
4	J40S-5K	Potentiometer	1	COPAL (Japan)

5.Electrical components

No.	Model	Name	Qty.	Brand
1		Touch screen 10.4'	1
2	MP2300S	PLC	1
3	LT006	PLC	1
4	CIMR-JB4A00048AA	Transducer	1	YASKAWA
5	FLAC32-6A	Rejector	1
6	VT-20XXBS40G	Proportional controller	1
7		Potential transformer 9KW	1
8	CBR8-F-12A	Relay	1
9	279-901 stop dog 279-328	Amphenol connector	150	WAGO (Gemany)

6.Guide rail, slider and accessory

No.	Model	Name	Brand
1	HSR25	Guide rail, slider	HIWIN
2	Z2-25×50	Power lock	KELAN
3	LMEK25L	Linear bearings	Shenzhen Weiyuan
4		R1 non-return valve	Borifa
5	MC-8-8080	Aluminum profile	Nanjing Meicheng
6		Shelf and board with powder painting	Jinan Stainless steel

Certifications

7. Our equipment has ISO and CE certification

About Us

8. Company Brief

Founded in July 2000, the company is a high-tech enterprise integrating production, scientific research, development and sales, specializing in the development and production of ZHENGTONGDA brand high-grade insulating glass processing equipment.

The company has 20000 square meters of production plant and modern office area in Jinan High Tech Zone.

Through ISO9001 quality system certification and CE certification, obtained a number of national invention and utility model patents.


9. Why Choose Our Products:

1) We are one of leading manufacturers in China and have 20 years experience in IG production line field.
2) We have supply more than 5000 IG lines until Dec. 30, 2020.
3) We have patent rights.
4) Under ISO9001:2008we supply good quality machines.
5) We pay much attention to after-sale-service, and we have our own service team; we can supply overseas service.
6) We have good reputation in China and share more than 20% of domestic market.

FAQ

10. FAQ

1.Are your company a trading one or a factory? 
Factory + trade (integration), 21 years' focusing on insulating glass processing equipment and curtain wall equipment.

2.After an order is placed, when to deliver?
45 working days for whole production line, 30 working days for single machine.  Special requirement please check with sales.

3. Guarantee ?
12 months guarantee (wearing parts are out of this range). Life long service. BOKE will send engineers for service upon request onsite.

4.What about the services and product' quality?
 Each machine must be carried out 100% quality examination and test before shipment.
 And all machines meet ISO and CE certification.

 

Factory Introduction

Our Assembly Workshop

Our Automatic Robot Welding Workshop