Product Description
LBP2500C Insulated glass making machine/ Double glazed glass processing machine
Product description:
This production line, which includes
- glass loading section,
- washing and drying machine (could washing Low-E glass)
- conveyor section,
- light inspection and aluminum frame location section,
- Conveyor and Out-panel auto-assembly,
- large stroke press machine
- output section (title table),
adopts the most advanced IG manufacture technology and craft in the world. This production line can process same edge single and double insulating glass unit.
The direction of the machine can be moved from left to right, or from right to left, according to the needs of customers.
Main features:
1. Automatically distinguish the coating side of coated glass and Low-E glass, indicated by alarm.
2. Load glass by static state, ensure safety in production.
3. The washing machine adopts stainless steel and other corrosion resistant material, good waterproof, security, clean, and long service life. Equipped with sponge roller, which makes the washing and drying more efficiency.
4. Can process 3~18mm thickness glass, with wide using range.
5. It can process same edge double layers and triple layers insulating glass with high efficiency.
6. Adopts the world famous brand low-voltage apparatus, sensor and PLC, etc. Make the line has longer service life.
7. PLC control system with touch screen interface, easy to operate, and self-diagnosis the fault of the line with high degree of automation.
8. The surface of the protective board is painted and sprayed; the appearance is beautiful and durable.
9. The press machine can be opened in large journey to maximum 300mm, easy to maintenance.
10. Drying section adopts the circulation of hot air to ensure the drying effect of the glass and reduce noise.
11. It could greatly improve the productivity to work with the Automatic sealing robot together.
12. This line adopts high quality Aosong board through the NC machining and wheel combination, makes it beautiful and durable.
Product Parameters
| Technical Parameters for Outer-panel Assembly Insulating Glass Production Line |
| Model |
LBP2500C |
| Max. processing glass size (mm) |
3600*2500 |
| Min. processing glass size (mm) |
450*200 |
| Signal glass thickness(mm) |
3-15 |
| Max. Insulating glass thickness(mm) |
52 |
| Capacity(pc/h) |
110 |
| Washing speed (m/min) |
3-12 |
| Fan motor power |
18.5KW |
| Work speed (m/min) |
15-45 |
| Power supply |
3P, 380V, 50Hz |
| Total power |
38.5KW(include heater 10KW) |
| Total Weight (Kg) |
9500 |
| Outline dimension (mm) |
24000*2500*3180 |
Detailed Photos
Section 1: Glass loading
Main features:
a: Save 30% of energy: When no glass is placed on the loading table, it will automatically stop running to save power and energy.
b: Protect workers: Load glass by static state, ensure safety in production
C: Low-E film detect: Automatically distinguish the coating side of coated glass and Low-E glass, indicated by alarm.
Section 2: Glass washing and drying machine
a: Overall stainless steel material:The washing machine adopts stainless steel(5mm thickness)and other corrosion resistant material, good waterproof, security, clean, and long service life.
b: Could washing Low-E glass: Nylon 610 food grade bristles of American DuPont brand are adopted. 3 pairs of soft brush shall be used to avoid scratches on the film surface and ensure the cleaning effect.
c: Could washing small size glass: There add 2 small wheel in the bottom, so the machine could wash 400*200mm small glass.
d: Save consumables, long service time: The front soft brushes are removable. After a long period of use, the soft brush can be moved back, so that the distance between the two brushes can be reduced.
Two layers of stainless steel waterproof layer are adopted at the bottom of the machine to effectively prevent key parts such as bearings from soaking in water.
e: Fast cleaning speed: the cleaning speed can reach 12.68 meters per minute.
f: Hot wind circulation saves energy: Drying section adopts the circulation of hot air to ensure the drying effect of the glass and reduce noise(equipped with silence,Less than 75 dB), with 1 pair of air knife.
g: High Pressure Fan (18.5KW): High wind pressure, high wind power and low power. Totally closed circulation system
h: Wide range of applications: The cleaning and drying section is a part of the insulating glass production line and can also be used independently.
It can wash 3-20mm thickness glass continuously.
I: The drying effect is good, which can effectively reduce the residue of twill water stains
Section 3: Conveyor and storage section
a: High efficiency: There are two transfer motors, which can transfer and store two pieces of small glass at the same time.
b: There has electricphoto switch sensors on the side to detect the height of glass.
Section 4: Light inspection and aluminum frame installation
One of the important parts to improve production efficiency (another decisive factor is the washing speed of glass)
Main features:
a: Automatic:
- Automatic glass location.
- Automatic thickness measurement function: Automatically measure the thickness of glass and aluminum strip, and synchronize the data to the sealing robot.
b: High positioning accuracy of aluminum frame location: Equipped with scale, accurate and adjustable.
c: High productivity: The overall adjustment structure is adopted to ensure the depth of aluminum frame and glass edge, reduce the time for manual placement of aluminum strip, and improve the production efficiency of the whole line.
Section 5: Conveyor and out-panel assembly
Main features:
a: Out-panel assembly function: Can combine double layers and triple layers IG unit
b: Transfer function: when the inner lamination function is selected, only the transfer function is available.
c: High accuracy: servo motor is used to control the moving distance, which is accurately adjustable
Section 6: Large storke press
Press function:
- Stable press structure: adopt integrated vacuum generator (imported from Switzerland) and control suction cups (60 pcs) through distribution valve. The integrated vacuum generator only needs to be connected to an external air source to ensure the stability of the suction cup air source.
- Servo control to ensure the accuracy of plate pressure: Positioning servo, bracket servo, press roller servo, press loose servo. Ensure that the aluminum frame and glass will not be deformed, displaced and broken.
- The flatness of the plate can be adjusted: the plate pressing surface is divided into 60 adjustable small pieces of 0.4 * 0.4m in total. Generally speaking, after the plate pressing section works 3 million times (about 2.5 years later), the plate pressing surface will be deformed. Manually adjust the screws in 60 small areas to flatten the plate surface again.
- High automation: automatically measure the length and thickness of glass, the thickness of aluminum strip and control the pressure of plate.
Section 7: Output Section
After the plate pressure, the next section is the vertical transmission section, which is convenient to connect with the automatic coating machine and improve the automation of the equipment.
Installation Instructions
This equipment can work alone, or equipped with sealing robot. The later condition can develop more efficiency.
The insulating glass processing machine includes:
Insulating glass production line
Sealing robot
Butyl coating machine
Desiccant filling machine
Automatic aluminum spacer bending machine
and so on.
Company Profile
Founded in July 2000, the company is a high-tech enterprise integrating production, scientific research, development and sales, specializing in the development and production of ZHENGTONGDA brand high-grade insulating glass processing equipment.
Since its establishment, the company has carried out a lot of search and development in the field of insulating glass processing equipment, accumulated rich practical experience, established a perfect sales and service system, and developed a complete set of insulating glass processing equipment of ZHENGTONGDA brand, which is sold all over the country and many countries in the world.
In the beginning of 2017, BOKE set up a new trade company called Shandong XY International Trade Co., Ltd, which is used for export all the goods. Shandong BOKE CNC Equipment Co., LTD will always be dedicated to provide you with high-quality products and service, to help you achieve the future.
Our Advantages
Why Choose Our Products:
1) We are one of leading manufacturers in China and have 22 years experience in IG production line field.
2) We have supply more than 5000 IG lines until Dec. 30, 2020.
3) We have patent rights.
4) Under ISO9001:2008we supply good quality machines.
5) We pay much attention to after-sale-service, and we have our own service team; we can supply overseas service.
6) We have good reputation in China and share more than 20% of domestic market.
FAQ
1.Are your company a trading one or a factory?
Factory + trade (integration), 22 years' focusing on insulating glass processing equipment and curtain wall equipment.
2.After an order is placed, when to deliver?
45 working days for whole production line, 30 working days for single machine. Special requirement please check with sales.
3. Guarantee ?
12 months guarantee (wearing parts are out of this range). Life long service. BOKE will send engineers for service upon request onsite.
4.What about the services and product' quality?
Each machine must be carried out 100% quality examination and test before shipment.
And all machines meet ISO and CE certification.
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Product description:
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