LBP2850C Out-panel Assembly Insulating Glass Production Line (Processing max. 6000*2850mm size IGU)
1. Brief Introduction of LBP2850C IG Line
This Vertical Insulating glass machine is composed of
1) double loading section
2) washing and drying section,
3) hollow out conveyor section
4) hollow out light inspection and aluminum frame location section,
5) double out-panel assembly,
6) large stroke press machine
7) storage and unloading section.
With special design, it can wash Low-E glass effectively with high speed.
- Three pair of soft brushes import from foreign brand. Which is well known for its fine quality and durable in use. They can wash Low-E glass.
- Automatically distinguish the coating side of coated glass and Low-E glass.
- Adopt waterproof bearing without oil lubricant, SKF brand import from Sweden.
- The washing body adopt stainless steel and anti-rusting materials.
- The PLC and other electric elements adopt Schneider brand, import from France.
2. Main features of LBP2850C insulating glass production line
1) Automatically distinguish the coating side of coated glass and Low-E glass, indicated by alarm.
2) The washing machine adopts stainless steel and other corrosion resistant material, with excellent waterproof performance, safety, clean and long service life. The combination of heavy caliber stainless steel wind knife, soft cot and high-pressure low-noise fan can effectively improve the cleaning and drying effect, and greatly improve the production efficiency.
3) Can process same edge double layers and triple layers insulating glass with high efficiency.
4) Adopts the world-famous brand low-voltage apparatus, sensor and PLC, etc. Make the line has longer service life.
5) PLC control system with touch screen interface, easy to operate, and self-diagnosis the fault of the line with high degree of automation.
6) The two hollow sections can easily check and wipe the glass on both sides, which can improve the efficiency and ensure the glass quality.
7) The press machine can be opened in large journey to maximum 500mm, which is convenient for maintenance. Twice pressing can do super long glass.
8) Drying section adopts the circulation of hot air to ensure the drying effect of the glass and reduce noise.
9) The function of glass position memory can improve the work efficiency.
3. Main Parameters of LBP2850 Insulating glass production line
| Parameter name |
|
LBP2850C |
| Power supply |
|
380V / 50HZ |
| Total power |
|
51.35 Kw (include water heater 10Kw) |
| Glass processing size |
Max. (L*H) |
6000x2850(mm) |
| |
Min. (L*H) |
450x200(mm) |
| |
Single glass thickness |
3-28(mm) |
| Work speed |
Washing speed |
3-10m/min |
| |
Running speed after washing |
15-45m/min |
| Outline Dimension |
(L*W*H) |
29500*2500*4050(mm) |
| Total weight |
|
15000kg |
4. Details display of insulating glass production line
Section 1. double loading section
Low-E glass automatic diagnosis system.
It is the first section of the line and its main function is to transmit the glass to the washing and drying section.
Section 2: Glass Washing and Drying Machine
a. The water in the washing tank, you'd better use the purified water.
b. Mechanical adjustment wind of knife, without any manual operation. According to the thickness of the glass, mechanical detection and adjustment of the wind knife.
c. 18.5kw fan, one pairs of wind knife with muffling equipment and enough wind pipes, to lower the noise and realize the wind uniform and rapid drying.
d. All the posts(brush post and wind knife posts and others) are installed onto the upper bracket. The bottom board is a complete piece of stainless steel board. without any joint point and drilling hole. So the washing section have no chance to leak.
e. The screw holes of the fixed brush are all strip shaped. The positions of the brushes can be adjusted according to needs.
f. The washing machine adopts stainless steel and other corrosion resistant material
g. Three pair of soft brushes import from foreign brand. Which is well known for its fine quality and durable in use. They can wash Low-E glass
Section 3 & 4. hollow out conveyor section & hollow out light inspection and aluminum frame location section
1) The photoelectric switch is mounted on the crossbeam to automatically induce the height of the glass.
2) Two pieces of crossbeam, better positioning the glass and the spacer.
3) An entry box is provided on the back. In processing of big size laminated insulating glass, this design is very practical. Because the laminated glass often attached some hard dirt, it's not easy to clean off with the machine. That needs the workers to clean the hard dirt by manual. If the dirt is on the inside, the workers can go into the entry box to clean them by manual.
Section 5. Double out-panel assembly
This section is used to transmission and store the glass to improve the work efficiency
The red wheel is controlled by Airtac cylinder, and they can easily push the glass tightly together.
The sensor can easily know the glass position and stop at right place when glass coming from the light and spacer bar location section.
There is a glass detection device on the crossbeam, which always stops at the position of 10cm above the glass, and does not have to go up and down once every time, greatly improving the assembly speed. Second pieces of glass are located accurately. It is completed by the manipulator, without pushing and positioning by manual, and the automatic assembly is realized.
Section 6. large stroke press machine
The press board is controlled by the motor and roller shaft screw. The motor accurately calculate the distances of the glass, and then press the board smoothly through the roller shaft screw at uniform speed.(instead of pressure and hydraulic regulation).
The back board of the Press section with double support.
In this section, the front cabinet is bending from a whole piece of steel plate(with powder spraying), No Welding.
When the length of the glass is larger than the length of the flat press section, two times of compression can be carried out.
The press machine can be opened in large journey to max. 500mm, easy to maintenance.
Adopts imported high quality vacuum generator, it can keep pressure more than 0.8Mpa, and also can automatically adjust the sucker's power, avoid glass falling down. (Inside assembly function is optional.).
Section 7. Storage and unloading section.
This section is used to transmit and store the glass to improve the work efficiency, and ready to unload the IGU or connect to Automatic Sealing Robot.
5. The details of the imported parts for the insulating glass production line
| Name |
Country |
Brand |
| Photoelectric switch |
USA |
BANNER |
| Optical fiber switch |
Japan |
KEYE |
| Selection switch |
France |
SCHNEIDER |
| Push-button switch |
France |
SCHNEIDER |
| Indicating lamp |
France |
SCHNEIDER |
| Foot switch |
CN&USA joint venture |
CHINT |
| Micro switch |
Taiwan |
TEND |
| Hot protection |
France |
SCHNEIDER |
| AC Contact device |
France |
SCHNEIDER |
| PLC |
Taiwan |
Delta |
| Transducer |
Taiwan |
Delta |
| Air switch |
France |
SCHNEIDER |
| Switching power supply |
France |
SCHNEIDER |
| Touch screen |
Taiwan |
Delta |
| Intermediate relay |
Taiwan |
Delta |
| Temperature control meter |
Taiwan |
Delta |
| Transmit motor |
China |
Hengshui |
| Hydraulic valve |
Taiwan |
YUTIEN |
| Vacuum Sucker |
Korea |
YSC |
| Limit switch |
USA |
BANNER |
| Bearing for brushes |
Sweden |
SKF |
| Circuit breaker |
France |
SCHNEIDER |
Magnetic valve
|
Taiwan
|
AIRTAC
|
6. This equipment can work alone, or equipped with IG unit sealing robot. The later condition can develop more efficiency.
The insulating glass processing machine includes:
Insulating glass production line
Sealing robot
Butyl coating machine
Desiccant filling machine
Automatic aluminum spacer bending machine
and so on.
7. The CE Certificate OF Insulating Glass Production Line
8. The Introduction of factory
Founded in July 2000, the company is a high-tech enterprise integrating production, scientific research, development and sales, specializing in the development and production of ZHENGTONGDA brand high-grade insulating glass processing equipment.
Since its establishment, the company has carried out a lot of search and development in the field of insulating glass processing equipment, accumulated rich practical experience, established a perfect sales and service system, and developed a complete set of insulating glass processing equipment of ZHENGTONGDA brand, which is sold all over the country and many countries in the world.
Our products cover a wide range of industries with various categories. Shandong Boke has successfully certified with ISO9001 quality system certificate and CE certificate.
In the beginning of 2017, BOKE set up a new trade company called Shandong XY International Trade Co., Ltd, which is used for export all the goods. Shandong BOKE CNC Equipment Co., LTD will always be dedicated to provide you with high-quality products and service, to help you achieve the future.
9. Why Choose Our Products:
1) We are one of leading manufacturers in China and have 20 years experience in IG production line field.
2) We have supply more than 5000 IG lines until Dec. 30, 2020.
3) We have patent rights.
4) Under ISO9001:2008we supply good quality machines.
5) We pay much attention to after-sale-service, and we have our own service team; we can supply overseas service.
6) We have good reputation in China and share more than 20% of domestic market.
10. FAQ
1.Are your company a trading one or a factory?
Factory(Shandong BOKE CNC Equipment Col, Ltd) + trade (Shandong XY International Trade Co., Ltd), 21 years' focusing on insulating glass processing equipment and curtain wall equipment.
2.After an order is placed, when to deliver?
45 working days for whole production line, 30 working days for single machine. Special requirement please check with sales.
3. Guarantee ?
24 months guarantee (wearing parts are out of this range). Life long service. BOKE will send engineers for service upon request onsite.
4.What about the services and product' quality?
Each machine must be carried out 100% quality examination and test before shipment.
And all machines meet ISO and CE certification.
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