Full Automatic Sealing Machine for Insulating Glass Production in Double Glazing Glass Making

• Customization: Available
• Certification: CE, ISO
• Control System: PLC
• Model NO.: ZDJ-V25
• Name: Automatic Sealing Robot
• Model: Zdj-25
• Weight: 3200kg
• Quality: Top Quality
• Thickness of Ig Unit: 12-60mm
• Capacity: 800 Square Meters Per Set Per Day
• Sections: 3 Sections in Total
• for Max. Size: 2500*3600mm
• for Min. Size: 350*200mm
• Sealing Triple Glass: Yes
• Outline: 10600*3500*3200mm
• Type: Insulating Glass Production Line
• Structure: Vertical
• Condition: New
• Warranty: 2 Years for Free
• Glass Washing Machine Type: Vertical
• Glass Edging Machine Type: Sand
• Grinding Head Number: No
• After-sales Service: for Free in 2 Years
• Transport Package: Wooden Box
• Specification: 2500*3600mm
• Trademark: BOKE
• Origin: China
• HS Code: 8464901900
• Production Capacity: 800 Sets/Year

Product Description

                            ZDJ-V25 Automatic Sealing Robot in Insulating Glass Production Line
                                                 (For Max. Glass size: 2500*3600mm)

Automatic Sealing Machine Main features
1) Gluing part adopts special relocation mechanism, ensure the gluing nozzle will touch IG unit closely, but will not break it. And it can adapt to a certain range of displacement error of IG unit.
2) Sealing width is adjustable by inputting parameter, convenient and accurate. Sealing depth can be detected automatically. The sealing speed is controlled by sealing depth and gluing quantity, ensures the sealing quality. Adding glue on the IG unit corner, ensures the sealing quantity on the corner.
3) All important electric elements, adopt imported famous brand products, such as Servo motor, controller, low-voltage apparatus, sensors, fiber optic photo switches and so on. Which will make sure the equipment runs well, reliable and long service life.
4) Sucker, reducer, rails, sliders and other key moving parts are adopted from foreign brand, to ensure a smooth transfer of glass, safe and reliable.
5) Hydraulic glue, through pressure on the hydraulic station to meet the quantitative oil supply of the driving oil cylinder, so as to control the white glue for quantitative glue. And ensure the black glue quantitative glue through the mechanical linkage adjustment ratio. It is easy to use, simple and reliable.
6) ZDJ-25V Automatic sealing robot adopts the combination transfer mode of a high quality precision 3 rows of roller chain and a unique V block. The roller is connected with the processing surface of the cross beam, low friction force, high effect, stably running of the coated glass, which ensures the good spreading effect.
7) Adopts Touch screen man-machine interface, graphic combination, convenient to understand and easy to operate.
8) Automatic digital control system by servo motor ensures the equipment precision and glue precision. The system also has a unilateral sealing, alarming, dangerous to be automatic determination and lock function.
9) This equipment can work alone, or equipped with IG unit production line. The later condition can develop more efficiency.
10) This robot adopts high quality Aosong board through the NC machining and wheel combination, beautiful and durable.
11) By optimizing the structure, this robot achieves low power consumption and high efficiency.


Automatic Sealing Robot Technical parameters

	ZDJ-V25
Sealing speed	5-35m/min
Sealing depth	<18mm
Thickness of IG unit	12-50mm
Min. IG unit size	350*200mm
Max. IG unit size	3600*2500mm
Glue supply pressure	<30MPa
Elevation	400mm (Standard height)
Angle of inclination	6°
Air pressure	0.6-0.8MPa
Total power	10Kw
Max weight of IG unit	800Kg
Outline dimension	14000(9800)*3500*3200mm

Automatic Sealing Robot Deatails


Automatic Sealing Robot Parts Deatials
Automatic Sealing Robot's Servo motor and actuator

No.	Name	Model	Qty.	Brand
1	Servo motor and actuator on loading section	SGMGV-20ADC61/ SGDV-180A11A	1	Yaskawa from Japan
2	Servo motor and actuator on transfer section	SGMGV-20ADC61/ SGDV-180A11A	1	Yaskawa from Japan
3	Servo motor and actuator on sucker	SGMGV-09ADC61/ SGDV-7R6A11A	1	Yaskawa from Japan
4	Servo motor and actuator of glue nozzle up and down	SGMGV-13ADC6C/ SGDV-120A11A	1	Yaskawa from Japan
5	Servo motor and actuator of glue nozzle rotating	SGMAV-04A3A61/ SGDV-2R8A11B	1	Yaskawa from Japan
6	Three-phase asynchronous motor	Y90S-4-B5 1.1 kW	1
7	Stepping motor and actuator	85BYG250B AM882H	3	Gete from Taizhou

Reduction gears

No.	Name	Model	Qty.	Brand
1	Reduction gears of glue nozzle up and down	NMRV063    i=10	1	Taizhou
2	Reduction gears of sucker and transfer	NMRV063    i=15	1	Taizhou
3	Reduction gears of glue nozzle rotating	NMRV040    i=10	1	Taizhou
4	Reduction gears of glass input	NMRV063    i=15	1	Taizhou
5	Reduction gears of glass output	NMRV063    i=10	1	Taizhou
6	Reduction gears of glue nozzle lengthways off	NMRV025    i=7.5	1	Taizhou
7	Reduction gears of width adjustment	NMRV040    i=30	2	Taizhou

Pneumatic component of Automatic Sealing Robot

No.	Name	Model	Qty.	Brand
1	TN	TN-25×40-S	1	Airtac
2	Triaxial cylinder	TCM-40×75-S	1	Airtac
3	Glue nozzle float cylinder	CQ2B32-10DCZ	1	SMC (Japan)
4	Sucker cylinder	CDM2B32-75-C73S	1	SMC (Japan)
5	Cylinder for support roller	SC63×200-CB	1	Airtac
6	encoder drive cylinder	CJ2D10-15	1	SMC (Japan)
7	Black glue output cylinder	SI160-75-S	1	Airtac
8	White glue output cylinder	SI200-125-S	1	Airtac
9	Black glue up-down cylinder	SE63-450-S	1	Airtac
10	Rod end Bearing M4	KJ16D	1	SMC (Japan)
11	Float connector	JA20-8-125	1	SMC (Japan)
12	vacuum cup	ZP100HS	2	SMC (Japan)
13	Precision regulator	IR1010-01BG	5	SMC (Japan)
14	Proportional valve	ITV1050-312S	1	SMC (Japan)
15	Mist separator	AFM20  02BC	1	SMC (Japan)

Photoelectric switch, travel switch and encoder of automatic sealing robot

No.	Model	Name	Qty.	Brand
1	CDD-11N	Photoelectric	7	OPTEX (Japan)
2	PR18-8-DN	Photoelectric	5	Autonics
3	HY-M904	One-way travel switch	1	NUX HANYOUNG
4	J40S-5K	Potentiometer	1	COPAL (Japan)

Electrical components of automatic sealing robot

No.	Model	Name	Qty.	Brand
1		Touch screen 10.4'	1
2	MP2300S	PLC	1
3	LT006	PLC	1
4	CIMR-JB4A00048AA	Transducer	1	YASKAWA
5	FLAC32-6A	Rejector	1
6	VT-20XXBS40G	Proportional controller	1
7		Potential transformer 9KW	1
8	CBR8-F-12A	Relay	1
9	279-901 stop dog 279-328	Amphenol connector	150	WAGO (Gemany)

Guide rail, slider and accessory for automatic sealing robot

No.	Model	Name	Brand
1	HSR25	Guide rail, slider	HIWIN
2	Z2-25×50	Power lock	KELAN
3	LMEK25L	Linear bearings	Shenzhen Weiyuan
4		R1 non-return valve	Borifa
5	MC-8-8080	Aluminum profile	Nanjing Meicheng
6		Shelf and board with powder painting	Jinan Stainless steel

Our Assembly Workshop


Our Automatic Robot Welding Workshop

 

About Us- Professional Manufacturer of Insulating Glass Production Machine
SHANDONG BOKE CNC EQUIPMENT CO.,LTD was built at the outset in July 2000. It is a new high-tech private enterprise integrated production, scientific research, development the insulating equipment of middle and high-grade.
Since set up, we had 21 years experience in the field of insulating glass production together with intensive research and development, as well as a global consulting and service network stand for High Tech. Through ISO9001, High tech and quality through the most up-to-date fabrication methods distinguish ZHTD as global market leader. Our machines have attained CE Certificate.
From January of 2017, we export our glass machinery and chemical pump through our trading company SHANDONG XY INTERNATIONAL TRADE CO.,LTD

Our Honor in Insulating Glass Prodcution Line