3000*2000mm Insulating Glass Production Line with Gas Filling on Line
1. Brief introduction of LBP2000Q insulating glass production line with gas filling on line
This Vertical Insulating glass machine is composed of
1) loading section,
2) washing and drying section,
3) transmission and storage section,
4) light inspection and spacer bar attaching section,
5) transmission section,
6) inner-panel assembly and inert gas filling section,
7)storage and unloading section.
This line is controlled by PLC and realizes the automatic control and frequency control of the motor speed of the whole line. It adopts advanced assembly technique and solves the problems of uneven press and misplacement of the glass. The assembly section adopts limit switch and cylinder tank whose travel distance can be adjusted, making the operation easy and the location precise and the movement reliable.
There are two operation methods in the control panel 'automatic' and 'manual'. If the separate operation of each section or maintenance is needed, the 'manual' operation method is needed.
2. Performance characteristic for Insulating Glass Production Line:
1) Automatically distinguish the coating side of coated glass and Low-E glass, indicated by alarm.
2) Static state put glass when add glass material, ensure safety in production.
3) The washing machine adopts stainless steel and other corrosion resistant material, good waterproof, security, clean, and long service life. Equipped with sponge roller, which makes the washing and drying more efficiency.
4) Three pair of soft brushes, which can wash Low-E glass and won't break the coating.
5) Can process 3~18mm thickness glass, with wide using range.
6) It can process same edge double layers and triple layers insulating glass with high efficiency.
7) The bearing take famous brand SKF, which smooth with oil-less powder. In this case it will keep water free from oil and keep water clean.
8) Adopt low-voltage electric apparatus component, the sensor, PLC, whole process automatically control machinery.
9) Treat the surface of plate guard through baking, powder coated. Appearance is beautiful and wears well.
10) The dry part use circulation hot wind that ensure the dry effect for glass and reduce the noise.
11) The press section can be opened in large journey to maximum 500mm, easy to maintenance.
12) In the press section, there is inert gas filling function. The inert gas filling efficiency is more than 95%.
13) PLC control system with touch screen interface. Easy to operate and automatically self-diagnosis the fault of the production line.
14) Glass position memory function, can easily and quickly deal with the inconvenience caused by errors, improve the production efficiency.
3. Insualting Glass Production Line with Argon Gas Filling on line Technical Data and Specification
Model
|
LBP2000Q
|
Max processing glass size
|
3000*2000mm
|
Min processing glass size
|
450*200mm
|
Single glass thickness
|
3-15mm
|
Cleanout speed
|
3-10m/min
|
Work speed
|
15-45m/min
|
Power supply
|
3P. 380V/50Hz
|
Total power
|
41.35Kw (include heater 10Kw)
|
Inert gas type
|
Argon, Nitrogen, etc.
|
Inert gas efficiency
|
More than 95%
|
Total weight
|
8500Kg
|
Outline Dimension
|
22800*2500*3180mm
|
4. Insulating Glass Production Machine Function and features
Section 1 Loading Section
Low-E glass automatic diagnosis system. The back board is high quality Aosong board through the NC machining and wheel combination, makes it beautiful and durable.
It is the first section of the line and its main function is to transmit the glass to the washing and drying section. The transmission is carried out by chains driven by the motor and the transmission speed is stable. It runs at the same speed of the washing and drying section and the speed can be changed by the inverter. It can avoid the back board bending and deformation, waterproof and anti-acid.
Section 2 Washing and Drying Section
a. Mechanical adjustment wind of knife, without any manual operation. According to the thickness of the glass, mechanical detection and adjustment of the wind knife.
b. 15kw fan, two pairs of wind knife with muffling equipment and enough wind pipes, to lower the noise and realize the wind uniform and rapid drying.
c. All the posts(brush post and wind knife posts and others) are installed onto the upper bracket. The bottom board is a complete piece of stainless steel board. without any joint point and drilling hole. So the washing section have no chance to leak.
d. The screw holes of the fixed brush are all strip shaped. The positions of the brushes can be adjusted according to needs. After the brushes have been shortened for a long time using, the distance between two pieces of brushes in each pair of brush can be adjusted. So that the bushes can be used for a longer time. Otherwise, you have to change the brushes.(The life of each brush is different. If you polish the edge after cutting, the brushes using life can be longer, if not polish, the brushes are easy to be cut)
e. The brush wiper is more convenient to use and not need to soak in advance. The effect of water scraping is better.
Water tank is fixed at the bottom of the washing body. There are two 1.8KW heater in the water tank. If the water in your area is not available, it is better to soften the water with our Water Purifier. In order to ensure the cleanliness of the glass, please ensure the cleanliness of the water in the tank. If there is oil on the surface of the glass, you'd better use treated water.
The front cabinet and back plate of the washing and drying section are made of high quality stainless steel. The front cabinet is bending from a whole piece of stainless steel plate (with powder spraying), No Welding, so that it is durable and not deform-able. Stainless steel and other corrosion resistant materials are used in the contact parts with waterproof. The high pressure fan and the sealed sound absorbing material and the circulation air device not only reduce two times of pollution, but also reduce energy consumption and noise, and ensure the best cleaning effect and service life for a long time.
1) Washing part: This part has three pairs of soft brushes (the material is high -temperature nylon wire ) and two pairs of sponge roller. The brushes are driven by three synchronous motors separately and the movement is stable. Three pairs of tubular rollers type of hair brushes, use High Temperature Resistant and soft nature hair brush, effective protection of the coating glass especially the LOW-E glass layer stratification. There are five pairs of rollers in washing box, it can make the glass move smoothly.
2) Drying part: this part is also made of stainless steel. The air enters into the air knife from the top. The distance between the air knife and the glass should be adjusted according to the thickness of the glass in order to guarantee the drying effect. Air passage adopts the most advanced design and increase the drying speed and productivity. There are one pairs of wind knife. The angle of the wind knife changed automatically when the thickness of glass changed. This make sure the glass is dry. The bearing take famous brand SKF, which smooth with oil-less powder. In this case it will keep water free from oil and keep water clean.
Section 3 Transmission and Storage Section
This section is used to transmission and store the glass to improve the work efficiency
Section 4 Light Inspection and Spacer Bar Positioning
This section is used to inspect the washing and drying quality of the glass. The lights are put together with the crossbeam and the back board is painted. It is easy to check the washing and drying effect.
We have made a new adjustment to this section, using an entry design. If the hard objects is hard to be cleaned on the glass face near the machine, the worker can get into the machine to remove the hard surface.
The workers can install the aluminum frame in this section.
1) The photoelectric switch is mounted on the crossbeam to automatically induce the height of the glass.
2) Two pieces of crossbeam, better positioning the glass and the spacer.
3) An entry box is provided on the back. In processing of big size laminated insulating glass, this design is very practical. Because the laminated glass often attached some hard dirt, it's not easy to clean off with the machine. That needs the workers to clean the hard dirt by manual. If the dirt is on the inside, the workers can go into the entry box to clean them by manual.
Energy saving, intermittent automatic work
When the glass runs to the end of the light inspection section, the brush and water pump stop working, the fan valve is closed, the engine is idling, and the power is reduced to the lowest. After the glass finishing assembly, the brush, the pump and the fan automatically resume normal work.
Rational design of aluminum strip positioning
After the glass is stopped and positioned at the end of the spacer bar positioning section, then begin to locate the spacer. The spacer side positioning and lower side positioning are manual and stepless adjustable. Mark by scale, easy to adjust. When the other glass is automatically assembly, the spacer bar can be placed in the spacer location section, which greatly reduces the average production time of each piece of insulating glass and improves the production efficiency.
Section 5 Transmission and Glass Height Detection
a: The first glass stop at the end of assembly section and the board will back one step at the same time, then the second glass will be stopped at the frond of first glass. Two layers of glass would be press together and transport to press section.
b: It can combine two pieces of glass or three pieces of glass.
c: The joint lifting beam is equipped with glass detection device. It always stops at the position of 10cm above the glass, and does not need to go up and down every time. It greatly improves the speed of film closure.
The second pieces of glass are accurately positioned and completed by the manipulator. No manual hand is needed to assist the positioning, and the automatic closing is realized.
Section 6 Insulating Glass Assembly and Inert Gas Filling Section
1) With 17/18 pieces of photoelectric switch. The 17 switches correspond to 17 inert gas filling gears.
The photoelectric switches automatically detect the glass height, and transmit the data to the gas filling gear controller. Automatically control the inert gas filling time. Save inert gas and time, and achieving the best inert gas filling efficiency.
2) For the inert gas filling gear
The lower pressure on each gear is about 3 seconds. this ensures that the 3 seconds to form a complete unit of gas pressure, and then take about 6 seconds of high pressure to finish the inert gas filling.
3) According to the glass length, the inert gas valve is from left to right, turn on automatically in turn.
4) Responsible for inert gas filling is a hollow board. There are many holes on the upper of the board. inert gas is transported by many pipes to the hollow board. Trough the upper holes on the hollow board, the inert gas is evenly and quickly filled into the insulating glass.
5) The press board is controlled by the servo motor and roller shaft screw. The servo motor accurately calculate the distances of the glass, and then press the board smoothly through the roller shaft screw at uniform speed.(instead of pressure and hydraulic regulation).
6) The back board of the Press section with double support, While ensuring the good effect of press, the service life of this section is increased.
In this section, the front cabinet is bending from a whole piece of steel plate(with powder spraying), No Welding, so that it is durable and not deform-able. The back plate board is high Aosong density board with film, which is waterproof, non-deformation, and durable.
When the length of the glass is larger than the length of the flat press section, two times of compression can be carried out.
Adopts imported high quality vacuum generator, it can keep pressure more than 0.8Mpa, and also can automatically adjust the sucker's power, avoid glass falling down. (Inside assembly function is optional.).
In this section, a special inert gas filling device is equipped. At the time of the double glass press, the inert(inert) gas filling for the insulating glass is achieved. The efficiency of inert(inert) gas filling reaches the European standard, and the efficiency is above 95%.
Section 7 Insulating Glass Transition and Storage Section
This section is used to transmit and store the glass to improve the work efficiency
5. The details of the imported parts for the insulating glass production line
| Name |
Country |
Brand |
| Photoelectric switch |
USA |
BANNER |
| Optical fiber switch |
Japan |
KEYE |
| Selection switch |
France |
SCHNEIDER |
| Push-button switch |
France |
SCHNEIDER |
| Indicating lamp |
France |
SCHNEIDER |
| Foot switch |
CN&USA joint venture |
CHINT |
| Micro switch |
Taiwan |
TEND |
| Hot protection |
France |
SCHNEIDER |
| AC Contact device |
France |
SCHNEIDER |
| PLC |
Taiwan |
Delta |
| Transducer |
Taiwan |
Delta |
| Air switch |
France |
SCHNEIDER |
| Switching power supply |
France |
SCHNEIDER |
| Touch screen |
Taiwan |
Delta |
| Intermediate relay |
Taiwan |
Delta |
| Temperature control meter |
Taiwan |
Delta |
| Transmit motor |
China |
Hengshui |
| Hydraulic valve |
Taiwan |
YUTIEN |
| Vacuum Sucker |
Korea |
YSC |
| Limit switch |
USA |
BANNER |
| Bearing for brushes |
Sweden |
SKF |
| Circuit breaker |
France |
SCHNEIDER |
Magnetic valve
|
Taiwan
|
AIRTAC
|
6. About Us
SHANDONG BOKE CNC EQUIPMENT CO.,LTD was built at the outset in July 2000. It is a new high-tech private enterprise integrated production, scientific research, development the insulating equipment of middle and high-grade.
Since set up, we had 21 years experience in the field of insulating glass production together with intensive research and development, as well as a global consulting and service network stand for High Tech. Through ISO9001, High tech and quality through the most up-to-date fabrication methods distinguish ZHTD as global market leader. Our machines have attained CE Certificate.
From January of 2017, we export our glass machinery and chemical pump through our trading company SHANDONG XY INTERNATIONAL TRADE CO.,LTD
7. Why Choose Our Products:
1) We are one of leading manufacturers in China and have 20 years experience in IG production line field.
2) We have supply more than 5000 IG lines until Dec. 30, 2020.
3) We have patent rights.
4) Under ISO9001:2008we supply good quality machines.
5) We pay much attention to after-sale-service, and we have our own service team; we can supply overseas service.
6) We have good reputation in China and share more than 20% of domestic market.
8. FAQ
1.Are your company a trading one or a factory?
Factory (Shandong BOKE CNC Equipment Co., Ltd) + trade (Shandong XY International Trade Co., Ltd), 21 years' focusing on insulating glass processing equipment and curtain wall equipment.
2.After an order is placed, when to deliver?
45 working days for whole production line, 30 working days for single machine. Special requirement please check with sales.
3. Guarantee ?
12 months guarantee (wearing parts are out of this range). Life long service. BOKE will send engineers for service upon request onsite.
4.What about the services and product' quality?
Each machine must be carried out 100% quality examination and test before shipment.
And all machines meet ISO and CE certification.
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