Automatic Double Glass Sealing Machine(For Max. 6000*2850mm IG unit)
1. Breif Introduction of insulating glass unit sealing robot
This sealing robot ZDJ-V28.5 is the glue applicator for the second sealing of insulating glass (the glue applicator for the first sealing is butyl coating machine). After sealing by the sealing robot, the insulating glass has completed all production procedures (glass original sheet - cleaning and drying - placement of aluminum frame - IG unit plate pressing - sealing)
2. Main Features of Sealing Robot
1) Gluing part adopts special relocation mechanism
2) Sealing width is adjustable by inputting parameter
3) Sealing depth can be detected automatically
4) The sealing speed is controlled by sealing depth and gluing quantity
5) Adding glue on the IG unit corner
6) All important electric elements, adopt imported famous brand products, such as Servo motor, controller, low-voltage apparatus, sensors, fiber optic photo switches and so on
7) Hydraulic glue, through pressure on the hydraulic station
8) Adopts Touch screen man-machine interface
9)Automatic digital control system by servo motor
3. Main Parameters of ZDJ-V28.5 Sealing robot
| Model |
ZDJ-V28.5 |
| Sealing speed (m/min) |
5-35 |
| Sealing depth (mm) |
<18 |
| Thickness of IG unit (mm) |
12-50 |
| Min. IG unit size (mm) |
350*200 |
| Max. IG unit size (mm) |
6000*2850 |
| Glue supply pressure (MPa) |
<30MPa |
| Elevation |
400mm
(Standard height) |
| Angle of inclination |
6° |
| Air pressure (MPa) |
0.6-0.8 |
| Total power (Kw) |
10 |
| Max weight of IG unit |
1000Kg |
| Outline Dimension (L*W*H) |
14000*3500*3550mm |
4. Details Introduction of ZDJ-V28.5 Sealing robot
5. This equipment can work alone, or equipped with IG unit production line. The later condition can develop more efficiency.
The insulating glass processing machine includes:
Insulating glass production line
Sealing robot
Butyl coating machine
Desiccant filling machine
Automatic aluminum spacer bending machine
and so on.
6. Parts adopted in ZDJ Series Automatic Sealing Robot
- Servo motor and actuator
| No. |
Name |
Model |
Qty. |
Brand |
| 1 |
Servo motor and actuator on loading section |
SGMGV-20ADC61/
SGDV-180A11A |
1 |
Yaskawa from Japan |
| 2 |
Servo motor and actuator on transfer section |
SGMGV-20ADC61/
SGDV-180A11A |
1 |
Yaskawa from Japan |
| 3 |
Servo motor and actuator on sucker |
SGMGV-09ADC61/
SGDV-7R6A11A |
1 |
Yaskawa from Japan |
| 4 |
Servo motor and actuator of glue nozzle up and down |
SGMGV-13ADC6C/
SGDV-120A11A |
1 |
Yaskawa from Japan |
| 5 |
Servo motor and actuator of glue nozzle rotating |
SGMAV-04A3A61/
SGDV-2R8A11B |
1 |
Yaskawa from Japan |
| 6 |
Three-phase asynchronous motor |
Y90S-4-B5
1.1 kW |
1 |
|
| 7 |
Stepping motor and actuator |
85BYG250B
AM882H |
3 |
Gete from Taizhou |
2.Reduction gears
| No. |
Name |
Model |
Qty. |
Brand |
| 1 |
Reduction gears of glue nozzle up and down |
NMRV063 i=10 |
1 |
Taizhou |
| 2 |
Reduction gears of sucker and transfer |
NMRV063 i=15 |
1 |
Taizhou |
| 3 |
Reduction gears of glue nozzle rotating |
NMRV040 i=10 |
1 |
Taizhou |
| 4 |
Reduction gears of glass input |
NMRV063 i=15 |
1 |
Taizhou |
| 5 |
Reduction gears of glass output |
NMRV063 i=10 |
1 |
Taizhou |
| 6 |
Reduction gears of glue nozzle lengthways off |
NMRV025 i=7.5 |
1 |
Taizhou |
| 7 |
Reduction gears of width adjustment |
NMRV040 i=30 |
2 |
Taizhou |
3.Pneumatic component
| No. |
Name |
Model |
Qty. |
Brand |
| 1 |
TN |
TN-25×40-S |
1 |
Airtac |
| 2 |
Triaxial cylinder |
TCM-40×75-S |
1 |
Airtac |
| 3 |
Glue nozzle float cylinder |
CQ2B32-10DCZ |
1 |
SMC (Japan) |
| 4 |
Sucker cylinder |
CDM2B32-75-C73S |
1 |
SMC (Japan) |
| 5 |
Cylinder for support roller |
SC63×200-CB |
1 |
Airtac |
| 6 |
encoder drive cylinder |
CJ2D10-15 |
1 |
SMC (Japan) |
| 7 |
Black glue output cylinder |
SI160-75-S |
1 |
Airtac |
| 8 |
White glue output cylinder |
SI200-125-S |
1 |
Airtac |
| 9 |
Black glue up-down cylinder |
SE63-450-S |
1 |
Airtac |
| 10 |
Rod end Bearing M4 |
KJ16D |
1 |
SMC (Japan) |
| 11 |
Float connector |
JA20-8-125 |
1 |
SMC (Japan) |
| 12 |
vacuum cup |
ZP100HS |
2 |
SMC (Japan) |
| 13 |
Precision regulator |
IR1010-01BG |
5 |
SMC (Japan) |
| 14 |
Proportional valve |
ITV1050-312S |
1 |
SMC (Japan) |
| 15 |
Mist separator |
AFM20 02BC |
1 |
SMC (Japan) |
4.Photoelectric switch, travel switch and encoder
| No. |
Model |
Name |
Qty. |
Brand |
| 1 |
CDD-11N |
Photoelectric |
7 |
OPTEX (Japan) |
| 2 |
PR18-8-DN |
Photoelectric |
5 |
Autonics |
| 3 |
HY-M904 |
One-way travel switch |
1 |
NUX HANYOUNG |
| 4 |
J40S-5K |
Potentiometer |
1 |
COPAL (Japan) |
5.Electrical components
| No. |
Model |
Name |
Qty. |
Brand |
| 1 |
|
Touch screen 10.4' |
1 |
|
| 2 |
MP2300S |
PLC |
1 |
|
| 3 |
LT006 |
PLC |
1 |
|
| 4 |
CIMR-JB4A00048AA |
Transducer |
1 |
YASKAWA |
| 5 |
FLAC32-6A |
Rejector |
1 |
|
| 6 |
VT-20XXBS40G |
Proportional controller |
1 |
|
| 7 |
|
Potential transformer 9KW |
1 |
|
| 8 |
CBR8-F-12A |
Relay |
1 |
|
| 9 |
279-901 stop dog 279-328 |
Amphenol connector |
150 |
WAGO (Gemany) |
6.Guide rail, slider and accessory
| No. |
Model |
Name |
Brand |
| 1 |
HSR25 |
Guide rail, slider |
HIWIN |
| 2 |
Z2-25×50 |
Power lock |
KELAN |
| 3 |
LMEK25L |
Linear bearings |
Shenzhen Weiyuan |
| 4 |
|
R1 non-return valve |
Borifa |
| 5 |
MC-8-8080 |
Aluminum profile |
Nanjing Meicheng |
| 6 |
|
Shelf and board with powder painting |
Jinan Stainless steel |
7. Our equipment has ISO and CE certification
8. Company Brief
Founded in July 2000, the company is a high-tech enterprise integrating production, scientific research, development and sales, specializing in the development and production of ZHENGTONGDA brand high-grade insulating glass processing equipment.
The company has 20000 square meters of production plant and modern office area in Jinan High Tech Zone.
Through ISO9001 quality system certification and CE certification, obtained a number of national invention and utility model patents.
9. Why Choose Our Products:
1) We are one of leading manufacturers in China and have 20 years experience in IG production line field.
2) We have supply more than 5000 IG lines until Dec. 30, 2020.
3) We have patent rights.
4) Under ISO9001:2008we supply good quality machines.
5) We pay much attention to after-sale-service, and we have our own service team; we can supply overseas service.
6) We have good reputation in China and share more than 20% of domestic market.
10. FAQ
1.Are your company a trading one or a factory?
Factory + trade (integration), 21 years' focusing on insulating glass processing equipment and curtain wall equipment.
2.After an order is placed, when to deliver?
45 working days for whole production line, 30 working days for single machine. Special requirement please check with sales.
3. Guarantee ?
12 months guarantee (wearing parts are out of this range). Life long service. BOKE will send engineers for service upon request onsite.
4.What about the services and product' quality?
Each machine must be carried out 100% quality examination and test before shipment.
And all machines meet ISO and CE certification.
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