3600*2500mm Insulating Glass Production Line with Gas Filling Online
1. Brief introduction of LBP2500Q insulating glass production line with gas filling on line
This Vertical Insulating glass machine is composed of
1) loading section,
2) washing and drying section,
3) transmission and storage section,
4) light inspection and spacer bar attaching section,
5) transmission and out-panel aseembly section,
6) inner-panel assembly and inert gas filling section,
7)storage and unloading section.
This line is controlled by PLC and realizes the automatic control and frequency control of the motor speed of the whole line.
The gas filling section adopts servo motor to control glass positioning, bracket movement and sponge roll loosening, which is convenient to operate, accurate positioning and reliable movement.
There are two operation methods in the control panel 'automatic' and 'manual'.
2. Performance characteristic for Insulating Glass Production Line:
1) Automatically distinguish the coating side of coated glass and Low-E glass, indicated by alarm.
2) Static state put glass when load glass sheet
3) The washing machine adopts stainless steel and other corrosion resistant material
4) Three pair of soft brushes, which can wash Low-E glass and won't break the coating.
5) Can process 3~18mm thickness glass sheet
6) It can process same edge double layers and triple layers insulating glass
7) Adopt low-voltage electric apparatus component, the sensor, PLC, whole process automatically control machinery.
8) Treat the surface of plate guard through baking, powder coated
9) The dry part use circulation hot wind
10) The press section can be opened in large journey to maximum 500mm, easy to maintenance
11) The inert gas filling efficiency is more than 95%.
12) PLC control system with touch screen interface
13) Glass position memory function
3. Insualting Glass Production Line with Argon Gas Filling on line Technical Data and Specification
Model
|
LBP2500Q
|
Max processing glass size
|
3600*2500mm
|
Min processing glass size
|
450*200mm
|
Single glass thickness
|
3-15mm
|
Cleanout speed
|
3-10m/min
|
Work speed
|
15-45m/min
|
Power supply
|
3P. 380V/50Hz
|
Total power
|
44.85Kw (include heater 10Kw)
|
Inert gas type
|
Argon, Nitrogen, etc.
|
Inert gas efficiency
|
More than 85%
|
Total weight
|
10500Kg
|
Outline Dimension
|
24600*2500*3680mm
|
4. Insulating Glass Production Machine Function and features
Section 1 Loading Section
Low-E glass automatic diagnosis system.
The back board is high quality Aosong board through the NC machining and wheel combination.
It is the first section of the line and its main function is to transmit the glass to the washing and drying section.
Section 2 Washing and Drying Section
a. Mechanical adjustment wind of knife, without any manual operation.
b. 18.5 kw fan, one pairs of wind knife with muffling equipment and enough wind pipes
c. All the posts(brush post and wind knife posts and others) are installed onto the upper bracket. The bottom board is a complete piece of stainless steel board. without any joint point and drilling hole. So the washing section have no chance to leak.
d. The screw holes of the fixed brush are all strip shaped. The positions of the brushes can be adjusted according to needs.
e. The brush wiper is more convenient to use and not need to soak in advance. The effect of water scraping is better.
f. Water tank is fixed at the bottom of the washing body. There are two 1.8KW heater in the water tank.
g. The front cabinet and back plate are made of stainless steel. The front cabinet is bending from a whole piece of stainless steel plate (with powder spraying), No Welding, so that it is durable and not deform-able.
h. The high pressure fan and the sealed sound absorbing material and the circulation air device not only reduce two times of pollution, but also reduce energy consumption and noise, and ensure the best cleaning effect and service life for a long time.
Section 3 Transmission and Storage Section
This section is used to transmission and store the glass to improve the work efficiency
If the length of glass sheet is less than 1.4m, the section can convey 2 pieces of glass sheet at the same time
Section 4 Light Inspection and Spacer Bar Positioning
a. This section is used to inspect the washing and drying quality of the glass.
b. An entry box is provided on the back. If the hard objects is hard to be cleaned on the glass face near the machine, the worker can get into the machine to remove the hard surface.
c. The workers can install the aluminum frame in this section.
d. Energy saving, intermittent automatic work
Section 5 Transmission and Glass Height Detection
When the customer selects the filling gas function, this section only has the function of transmitting and storing glass.
When the customer selects the out-panel function, this section can be out-panel assembly to improve the production efficiency.
With 17 pieces of photoelectric switch. The 17 switches correspond to 17 inert gas filling gears.
Section 6 Insulating Glass Assembly and Inert Gas Filling Section
The lower pressure on each gas filling gear is about 3 seconds. this ensures that the 3 seconds to form a complete unit of gas pressure, and then take about 6 seconds of high pressure to finish the inert gas filling.
The press board is controlled by the servo motor and roller shaft screw.
The back board of the Press section with double support
In this section, the front cabinet is bending from a whole piece of steel plate(with powder spraying)
When the length of the glass is larger than the length of the flat press section, two times of compression can be carried out.
In this section, a special inert gas filling device is equipped. At the time of the double glass press, the inert(inert) gas filling for the insulating glass is achieved. The efficiency of inert(inert) gas filling reaches the European standard, and the efficiency is above 95%
Section 7 Insulating Glass Transition and Storage Section
This section is used to transmit and store the glass to improve the work efficiency
5. The details of the imported parts for the insulating glass production line
| Name |
Country |
Brand |
| Photoelectric switch |
USA |
BANNER |
| Optical fiber switch |
Japan |
KEYE |
| Selection switch |
France |
SCHNEIDER |
| Push-button switch |
France |
SCHNEIDER |
| Indicating lamp |
France |
SCHNEIDER |
| Foot switch |
CN&USA joint venture |
CHINT |
| Micro switch |
Taiwan |
TEND |
| Hot protection |
France |
SCHNEIDER |
| AC Contact device |
France |
SCHNEIDER |
| PLC |
Taiwan |
Delta |
| Transducer |
Taiwan |
Delta |
| Air switch |
France |
SCHNEIDER |
| Switching power supply |
France |
SCHNEIDER |
| Touch screen |
Taiwan |
Delta |
| Intermediate relay |
Taiwan |
Delta |
| Temperature control meter |
Taiwan |
Delta |
| Transmit motor |
China |
Hengshui |
| Hydraulic valve |
Taiwan |
YUTIEN |
| Vacuum Sucker |
Korea |
YSC |
| Limit switch |
USA |
BANNER |
| Bearing for brushes |
Sweden |
SKF |
| Circuit breaker |
France |
SCHNEIDER |
Magnetic valve
|
Taiwan
|
AIRTAC
|
6. About Us
SHANDONG BOKE CNC EQUIPMENT CO.,LTD was built at the outset in July 2000. It is a new high-tech private enterprise integrated production, scientific research, development the insulating equipment of middle and high-grade.
Since set up, we had 21 years experience in the field of insulating glass production together with intensive research and development, as well as a global consulting and service network stand for High Tech. Through ISO9001, High tech and quality through the most up-to-date fabrication methods distinguish ZHTD as global market leader. Our machines have attained CE Certificate.
From January of 2017, we export our glass machinery and chemical pump through our trading company SHANDONG XY INTERNATIONAL TRADE CO.,LTD
7. Why Choose Our Products:
1) We are one of leading manufacturers in China and have 20 years experience in IG production line field.
2) We have supply more than 5000 IG lines until Dec. 30, 2020.
3) We have patent rights.
4) Under ISO9001:2008we supply good quality machines.
5) We pay much attention to after-sale-service, and we have our own service team; we can supply overseas service.
6) We have good reputation in China and share more than 20% of domestic market.
8. FAQ
1.Are your company a trading one or a factory?
Factory(Shandong BOKE CNC Equipment Co., Ltd) + trade (Shandong XY International Trade Co., Ltd), 21 years' focusing on insulating glass processing equipment and curtain wall equipment.
2.After an order is placed, when to deliver?
45 working days for whole production line, 30 working days for single machine. Special requirement please check with sales.
3. Guarantee ?
12 months guarantee (wearing parts are out of this range). Life long service. BOKE will send engineers for service upon request onsite.
4.What about the services and product' quality?
Each machine must be carried out 100% quality examination and test before shipment.
And all machines meet ISO and CE certification.
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