3600mm*2500mm Automatic Huge Insulating Glass Sealing Robot
1. Brief Introduction of ZDJ-V25 sealing robot
This sealing robot ZDJ-V25 is the glue applicator for the second sealing of insulating glass (the glue applicator for the first sealing is butyl coating machine). After sealing by the sealing robot, the insulating glass has completed all production procedures (glass original sheet - cleaning and drying - placement of aluminum frame - IG unit plate pressing - sealing)
The ZDJ-V25 is three-stage sealing robot suit for one piece of IG unit ( length from 2300mm to 3500mm). The length of three-stage sealing robot is 14000mm. It is suitable for small workshops.
2. Main Featurs
1) Gluing part adopts special relocation mechanism
2) Sealing width is adjustable by inputting parameter
3) Sealing depth can be detected automatically
4) The sealing speed is controlled by sealing depth and gluing quantity
5) Adding glue on the IG unit corner
6) All important electric elements, adopt imported famous brand products, such as Servo motor, controller, low-voltage apparatus, sensors, fiber optic photo switches and so on
7) Hydraulic glue, through pressure on the hydraulic station
8) Adopts Touch screen man-machine interface
9) Automatic digital control system by servo motor
3. Technical Parameters of ZDJ-V25 Sealing Robot
| Model |
ZDJ-V25 |
| Sealing speed (m/min) |
5-35 |
| Sealing depth (mm) |
<18 |
| Thickness of IG unit (mm) |
12-50 |
| Min. IG unit size (mm) |
350*200 |
| Max. IG unit size (mm) |
3600*2500 |
| Glue supply pressure (MPa) |
<30MPa |
| Elevation |
400mm
(Standard height) |
| Angle of inclination |
6° |
| Air pressure (MPa) |
0.6-0.8 |
| Total power (Kw) |
10 |
| Max weight of IG unit |
800Kg |
| Outline Dimension (L*W*H) |
14000*3500*3200mm |
4. Details description of Insulated glass sealing robot
1) Gluing part adopts special relocation mechanism, ensure the gluing nozzle will touch IG unit closely, but will not break it. And it can adapt to a certain range of displacement error of IG unit.
2) Sealing width is adjustable by inputting parameter, convenient and accurate. Sealing depth can be detected automatically. The sealing speed is controlled by sealing depth and gluing quantity, ensures the sealing quality. Adding glue on the IG unit corner, ensures the sealing quantity on the corner.
3) All important electric elements, adopt imported famous brand products, such as Servo motor, controller, low-voltage apparatus, sensors, fiber optic photo switches and so on. Which will make sure the equipment runs well, reliable and long service life.
4) Sucker, reducer, rails, sliders and other key moving parts are adopted from foreign brand, to ensure a smooth transfer of glass, safe and reliable.
5)Hydraulic glue, through pressure on the hydraulic station to meet the quantitative oil supply of the driving oil cylinder, so as to control the white glue for quantitative glue. And ensure the black glue quantitative glue through the mechanical linkage adjustment ratio. It is easy to use, simple and reliable.
6) Automatic sealing robot is equipped with two gluing system. The two sets of glue supply system can make the sealing robot work for a long time, save the time of changing glue, and improve work efficiency.
7) ZDJ-V25 Automatic sealing robot adopts the combination transfer mode of a high quality precision three row roller chain and a unique V block. The roller is connected with the processing surface of the cross beam, low friction force, high effect, stably running of the coated glass, which ensures the good spreading effect.
8) Adopts Touch screen man-machine interface, graphic combination, convenient to understand and easy to operate.
9)The glue machine can seal double glazing or seal three layers of glass.
10)This robot adopts high quality Aosong board through the NC machining and wheel combination, beautiful and durable.
5. This equipment can work alone, or equipped with IG unit production line. The later condition can develop more efficiency.
The insulating glass processing machine includes:
Insulating glass production line
Sealing robot
Butyl coating machine
Desiccant filling machine
Automatic aluminum spacer bending machine
and so on.
6. Our equipment has ISO and CE certification
7. Factory Introduction
Founded in July 2000, the company is a high-tech enterprise integrating production, scientific research, development and sales, specializing in the development and production of ZHENGTONGDA brand high-grade insulating glass processing equipment.
The company has 20000 square meters of production plant and modern office area in Jinan High Tech Zone.
Through ISO9001 quality system certification and CE certification, obtained a number of national invention and utility model patents.
From January of 2017, we export our glass machinery and chemical pump through our trading company SHANDONG XY INTERNATIONAL TRADE CO.,LTD
8. Why Choose Our Products:
1) We are one of leading manufacturers in China and have 20 years experience in IG production line field.
2) We have supply more than 5000 IG lines until Dec. 30, 2020.
3) We have patent rights.
4) Under ISO9001:2008we supply good quality machines.
5) We pay much attention to after-sale-service, and we have our own service team; we can supply overseas service.
6) We have good reputation in China and share more than 20% of domestic market.
9. FAQ
1.Are your company a trading one or a factory?
Factory (Shandong BOKE CNC Equipment Co., Ltd) + trade (Shandong XY International Trade Co., Ltd), 21 years' focusing on insulating glass processing equipment and curtain wall equipment.
2.After an order is placed, when to deliver?
45 working days for whole production line, 30 working days for single machine. Special requirement please check with sales.
3. Guarantee ?
12 months guarantee (wearing parts are out of this range). Life long service. BOKE will send engineers for service upon request onsite.
4.What about the services and product' quality?
Each machine must be carried out 100% quality examination and test before shipment.
And all machines meet ISO and CE certification.
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