High Efficiency and Quality Automatic Sealing Robot for Insulating Glass

Product Details
Customization: Available
Certification: CE, CE, ISO
Condition: New
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Registered Capital
3180000 RMB
Plant Area
501~1000 square meters
  • High Efficiency and Quality Automatic Sealing Robot for Insulating Glass
  • High Efficiency and Quality Automatic Sealing Robot for Insulating Glass
  • High Efficiency and Quality Automatic Sealing Robot for Insulating Glass
  • High Efficiency and Quality Automatic Sealing Robot for Insulating Glass
  • High Efficiency and Quality Automatic Sealing Robot for Insulating Glass
  • High Efficiency and Quality Automatic Sealing Robot for Insulating Glass
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Basic Info.

Model NO.
ZDJ-V20
Glass Thickness Range
3-60
Warranty
Within 2 Years for Free, 2 Years for Free
Type
Insulating Glass Production Line
Structure
Vertical
Glass Washing Machine Type
Vertical
Glass Edging Machine Type
Sand
Grinding Head Number
No
After-Sales Service
Lifetime Warranty
Name
Insulating Glass Production Machine
Model
Zdj-V20
Weight
2800kg
Quality
Top Quality
Thickness of Ig Unit
12-60mm
Production Efficiency
800 Square Meters Per Set Per Day
Sections
3 Sections in Total
for Max. Size
2000*3000mm
for Min. Size
350*200mm
Outline
10000*3500*2700mm
Transport Package
Wooden Box
Specification
2000*3000mm
Trademark
BOKE
Origin
China
HS Code
8404901900
Production Capacity
800 Sets/Year

Product Description

                          ZDJ-V20 Automatic Sealing Machine in Insulating Glass Production Line
                                               (for Max. Glass Size: 2000*3000mm)

High Efficiency and Quality Automatic Sealing Robot for Insulating Glass
Automatic Sealing Robot Main features
1) Gluing part adopts special relocation mechanism, ensure the gluing nozzle will touch IG unit closely, but will not break it. And it can adapt to a certain range of displacement error of IG unit.
2) Sealing width is adjustable by inputting parameter, convenient and accurate. Sealing depth can be detected automatically. The sealing speed is controlled by sealing depth and gluing quantity, ensures the sealing quality. Adding glue on the IG unit corner, ensures the sealing quantity on the corner.
3) All important electric elements, adopt imported famous brand products, such as Servo motor, controller, low-voltage apparatus, sensors, fiber optic photo switches and so on. Which will make sure the equipment runs well, reliable and long service life.
4) Sucker, reducer, rails, sliders and other key moving parts are adopted from foreign brand, to ensure a smooth transfer of glass, safe and reliable.
5) Hydraulic glue, through pressure on the hydraulic station to meet the quantitative oil supply of the driving oil cylinder, so as to control the white glue for quantitative glue. And ensure the black glue quantitative glue through the mechanical linkage adjustment ratio. It is easy to use, simple and reliable.
6) ZDJ-20V Automatic sealing robot adopts the combination transfer mode of a high quality precision 3 rows of roller chain and a unique V block. The roller is connected with the processing surface of the cross beam, low friction force, high effect, stably running of the coated glass, which ensures the good spreading effect.
7) Adopts Touch screen man-machine interface, graphic combination, convenient to understand and easy to operate.
8) Automatic digital control system by servo motor ensures the equipment precision and glue precision. The system also has a unilateral sealing, alarming, dangerous to be automatic determination and lock function.
9) This equipment can work alone, or equipped with IG unit production line. The later condition can develop more efficiency.
10) This robot adopts high quality Aosong board through the NC machining and wheel combination, beautiful and durable.
11) By optimizing the structure, this robot achieves low power consumption and high efficiency.
High Efficiency and Quality Automatic Sealing Robot for Insulating Glass

High Efficiency and Quality Automatic Sealing Robot for Insulating Glass
High Efficiency and Quality Automatic Sealing Robot for Insulating GlassHigh Efficiency and Quality Automatic Sealing Robot for Insulating Glass
High Efficiency and Quality Automatic Sealing Robot for Insulating Glass
Automatic Sealing Robot Technical parameters
  ZDJ-V20
Sealing speed 5-35m/min
Sealing depth <18mm
Thickness of IG unit 12-50mm
Min. IG unit size 350*200mm
Max. IG unit size 3000*2000mm
Glue supply pressure <30MPa
Elevation 400mm
(Standard height)
Angle of inclination
Air pressure 0.6-0.8MPa
Total power 8.1Kw
Max weight of IG unit 500Kg
Outline dimension 10000*3500*2700mm
Our Automatic Robot Welding Workshop
High Efficiency and Quality Automatic Sealing Robot for Insulating Glass

Our assembly workshop
High Efficiency and Quality Automatic Sealing Robot for Insulating Glass

Parts adopted in Automatic Sealing Machine

Servo motor and actuator
No. Name Model Qty. Brand
1 Servo motor and actuator on loading section SGMGV-20ADC61/
SGDV-180A11A
1 Yaskawa from Japan
2 Servo motor and actuator on transfer section SGMGV-20ADC61/
SGDV-180A11A
1 Yaskawa from Japan
3 Servo motor and actuator on sucker SGMGV-09ADC61/
SGDV-7R6A11A
1 Yaskawa from Japan
4 Servo motor and actuator of glue nozzle up and down SGMGV-13ADC6C/
SGDV-120A11A
1 Yaskawa from Japan
5 Servo motor and actuator of glue nozzle rotating SGMAV-04A3A61/
SGDV-2R8A11B
1 Yaskawa from Japan
6 Three-phase asynchronous motor Y90S-4-B5
1.1 kW
1  
7 Stepping motor and actuator 85BYG250B
AM882H
3 Gete from Taizhou

Reduction gears
No. Name Model Qty. Brand
1 Reduction gears of glue nozzle up and down NMRV063    i=10 1 Taizhou
2 Reduction gears of sucker and transfer NMRV063    i=15 1 Taizhou
3 Reduction gears of glue nozzle rotating NMRV040    i=10 1 Taizhou
4 Reduction gears of glass input NMRV063    i=15 1 Taizhou
5 Reduction gears of glass output NMRV063    i=10 1 Taizhou
6 Reduction gears of glue nozzle lengthways off NMRV025    i=7.5 1 Taizhou
7 Reduction gears of width adjustment NMRV040    i=30 2 Taizhou

Pneumatic component
No. Name Model Qty. Brand
1 TN TN-25×40-S 1 Airtac
2 Triaxial cylinder TCM-40×75-S 1 Airtac
3 Glue nozzle float cylinder CQ2B32-10DCZ 1 SMC (Japan)
4 Sucker cylinder CDM2B32-75-C73S 1 SMC (Japan)
5 Cylinder for support roller SC63×200-CB 1 Airtac
6 encoder drive cylinder CJ2D10-15 1 SMC (Japan)
7 Black glue output cylinder SI160-75-S 1 Airtac
8 White glue output cylinder SI200-125-S 1 Airtac
9 Black glue up-down cylinder SE63-450-S 1 Airtac
10 Rod end Bearing M4 KJ16D 1 SMC (Japan)
11 Float connector JA20-8-125 1 SMC (Japan)
12 vacuum cup ZP100HS 2 SMC (Japan)
13 Precision regulator IR1010-01BG 5 SMC (Japan)
14 Proportional valve ITV1050-312S 1 SMC (Japan)
15 Mist separator AFM20  02BC 1 SMC (Japan)

Photoelectric switch, travel switch and encoder
No. Model Name Qty. Brand
1 CDD-11N Photoelectric 7 OPTEX (Japan)
2 PR18-8-DN Photoelectric 5 Autonics
3 HY-M904 One-way travel switch 1 NUX HANYOUNG
4 J40S-5K Potentiometer 1 COPAL (Japan)

Electrical components
No. Model Name Qty. Brand
1   Touch screen 10.4' 1  
2 MP2300S PLC 1  
3 LT006 PLC 1  
4 CIMR-JB4A00048AA Transducer 1 YASKAWA
5 FLAC32-6A Rejector 1  
6 VT-20XXBS40G Proportional controller 1  
7   Potential transformer 9KW 1  
8 CBR8-F-12A Relay 1  
9 279-901 stop dog 279-328 Amphenol connector 150 WAGO (Gemany)

Guide rail, slider and accessory
No. Model Name Brand
1 HSR25 Guide rail, slider HIWIN
2 Z2-25×50 Power lock KELAN
3 LMEK25L Linear bearings Shenzhen Weiyuan
4   R1 non-return valve Borifa
5 MC-8-8080 Aluminum profile Nanjing Meicheng
6   Shelf and board with
powder painting
Jinan Stainless steel
High Efficiency and Quality Automatic Sealing Robot for Insulating Glass
About Us (Professional Manufacturer for Insulating Glass Machine)

SHANDONG BOKE CNC EQUIPMENT CO.,LTD was built at the outset in July 2000. It is a new high-tech private enterprise integrated production, scientific research, development the insulating equipment of middle and high-grade.
Since set up, we had 21 years experience in the field of insulating glass production together with intensive research and development, as well as a global consulting and service network stand for High Tech. Through ISO9001, High tech and quality through the most up-to-date fabrication methods distinguish ZHTD as global market leader. Our machines have attained CE Certificate.
From January of 2017, we export our glass machinery and chemical pump through our trading company SHANDONG XY INTERNATIONAL TRADE CO.,LTD
High Efficiency and Quality Automatic Sealing Robot for Insulating Glass
Our Honor in Insualting Glass Production Machine
High Efficiency and Quality Automatic Sealing Robot for Insulating Glass

FAQ

1.Q: Are you a manufacturer?
 
A: Yes, we are a professional manufacturer of insulating glass production line for more than 21 years.
 

2.Q: What does your company produce?
 
A: Insulating Glass Production Line (with and without gas filling on line), Automatic Sealing
Robot, Butyl Coating Machine, Automatic Aluminum Spacer Bending Machine, Automatic Desiccant Filling Machine, Aluminum Frame Conveyor, Two-component Sealant Extruder, Glass Washing Machinery, Rotating Sealing Table, and so on.
 

3.Q: How about your delivery time?
 
A: Normally the delivery time is about 30 days. For some special case, we can make it within 2 weeks, it depends on different products.

4.Q: What methods of payment do you accept?
 
A: We accept T/T, L/C.
 

5.Q: What is the Loading Port?
 
A: Qingdao Port

High Efficiency and Quality Automatic Sealing Robot for Insulating Glass

 

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